I hate leaks
Don,My sympathy to you for the problems with a critical system. I have the last 1997 40.5 out of the factory and have had no leak problems at all.However, I have had icing on the cold plate in both the refer and freezer. I disagree with Art, it is not normal if the ice is more than 1/8-1/4" thick after a week or so.I found that the seals on both compartments were very leaky and allowed moisture to enter. Hunter provided me new seals in the 3rd year at no charge, but after installation they also failed to provide the needed seal.Last year I solved the problem. I purchased a roll of 1/8" white rubber weatherstripping made by FrostKing from $5 at Home Depot. I stuck this to the opposite mating surface so that it contacted the original seals. The rubber is highly compressable and makes a tight seal without causing the lids to close hard. The Frost King Model V23W, White X-Treme Rubber Weatherseal, 3/8” wide, 1/8” thick, 17’ long, $5 at Home Depot is what I used.Prior to installing this weatherstripping, I would get 1/4-1/2" of ice over a weekend in the refer. Now I get 1/4" over a 1-2 weeks.Rich