A not so nice refit surprise...

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May 5, 2006
1,140
Knutson K-35 Yawl Bellingham
So, here I am, going along with sanding the cabin top and dressing the edges when I discover an issue with the companionway hatch. Seeing as the only way to repair it right is to take apart the hatch trunk, I start after it. I drill out the bungs (some morons epoxied them in) and start pulling screws. I get the trunk screws out and drive a wedge to break it loose, no joy... I pull a screw in the forward trim to check depth, it's not long enough to reach through the trunk top but I figure there's hidden screws and pull them all.

Lo and behold, the piece won't budge and I can see a glue line. I go below and scrape interior paint looking for screws from inside. Nope, hmm, there's some gorgeous varnished mahogany under that paint... The only way to get the trunk off it to remove that wood. Unfortunately, the previous industrious IDIOTS epoxied that piece down too so I had to destroy it to get it off. No, the heat gun wouldn't touch it.



Why on earth would anyone epoxy down a trim piece that covers fasteners? Just more wood I gotta buy and this ones a complex curve so I'm gonna need a 3"x6"x30" piece to start from.

Anyway, it's progressing as you can see in the picture of the house front with just a sealer coat of CPES on it.



I think I'm gonna seal and varnish the house and bulwarks before putting down the Sanitred.





I found mahogany with varnish under the paint on both the trunk and companionway hatch so I considering leaving them bright too.

Boy, some sanding sure makes that Luan look much better..

 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Charlie, Everytime I though I had removed the last piece of bad wood I uncovered another one. In the end I had changed all of the original wood and just redesigned the interior layout. It wouldn't be so bad if wood wasn't so danged expensive in both time to fit and money to buy.
 
May 5, 2006
1,140
Knutson K-35 Yawl Bellingham
Well, there's really not that much bad wood on this old girl. A few spots here and there but mostly it's good or repairable. It doesn't help when I have to tear up a perfectly good piece of Honduran mahogany to get to something else because of someone's brain fart...
 
Feb 26, 2004
23,353
Catalina 34 224 Maple Bay, BC, Canada
I don't get it Charlie

I thought ALL the guys with wood boats knew what they were doing. Heck, even we plastic classic guys know not to epoxy stuff on top of fasteners. Why just last week...

Nice job, keep us posted.
 
May 5, 2006
1,140
Knutson K-35 Yawl Bellingham
The epoxy job was done by "Professionals" (you notice the quotes?) on the right coast some years back. Thank God they didn't do the C-Flex job....
 

RECESS

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Dec 20, 2003
1,509
Catalina 27 . St. Mary's Georgia
I have one place on my boat that has wood, can anyone guess where it is?



I am still bitter, but my marine plywood comes in tomorrow so I am hoping the fix will act as therapy!

You look like your wood bill is just a tad higher than mine!! Good luck.
 

Manny

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Oct 5, 2006
983
Hunter 82? 37 Cutter Wherever the wind takes me
Dave - what happened?

How did the transom crack like that?

Manny
 
Jan 11, 2007
294
Columbia 28 Sarasota
That picture scares me... I have the same make and model and would like to know how not to have that happen. Please tell me you backed into something???
 
May 5, 2006
1,140
Knutson K-35 Yawl Bellingham
Check the condition of ANY wood on your boats, especially transoms. If rotted, it won't take much to do that.
 
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