Thanks. Bleed screw if fine. I use the larger one, that has a copper washer, and change the washer every time (have gone through many but they are cheap).
On an update, I had a few minutes to go to the boat and checked a few things. I opened the primary Racor 500 filter and the fuel was about an inch below the top of the element...hmmmm....can't remember now if I fill it up when changed the filter (bad, I know)...now two options, I didn't fill it up and never got to bleed all that air on the top of this filter (I guess the engine was sucking just a bit of air but not enough to kill the engine)...or their is an air leak between the tank an the filter and that is how the air got there. I bled it again, this time for several minutes until clearly no bubbles where showing....run it for 30 min in the mooring, since had to leave, and all ok. Will give it a try this weekend under load and see if anything has change. Will report back. Crossing my fingers
Thank again everyone