2002 Volvo Penta heat exchanger bypass

Jun 1, 2023
1
Beneteau First 345 Muskegon
Good morning all. We’ve discovered issues with our heat exchanger (sea water to coolant) on our 1986 Beneteau with a Volvo Penta diesel. We would like to know if a bypass or delete would be warranted considering we only sail in fresh water and could we simply run the fresh lake water directly through the diesel without the exchanger?
Thanks in advance for the responses.
Bill
 
Feb 10, 2004
4,097
Hunter 40.5 Warwick, RI
IMHO, this is not a good idea. The antifreeze/water mix in the engine has a higher boiling point than water alone and also has anti-corrosion properties that are beneficial to the engine. Do it right- fix the heat ex-changer. Maybe you can get a good used HX to mitigate the cost. Check the following supplier at the link below for an OEM replacement. I have bought from them many times for my own Volvo MD22L-B engine. Good people, best prices I have found on the planet.

Parts for Engines (UK) - Perkins and Volvo Penta Engines
 
May 1, 2011
4,874
Pearson 37 Lusby MD
this is not a good idea. The antifreeze/water mix in the engine has a higher boiling point than water alone and also has anti-corrosion properties that are beneficial to the engine. Do it right- fix the heat ex-changer.
:plus:
 

JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,745
Hunter 430 Waveland, MS
Fresh vs Salt water is not the key on heat exchange.

On my VP 22MD-L The Hear Ex is easy access, sound like you water pump impeller need Replacing.
I buy all my part where @Rich Stidger linked.

New impeller kit around $25
Jim...
 
Jul 18, 2015
74
South P10 Pugetopolis
Take a minute. Start at the exhaust elbow and verify raw water traverses the system. four bolts to loosen the exhaust elbow, then loosen the tube coming from the exchanger.

If you have flow, and you see scale plugging the tube at the elbow, you found your problem.

Good luck
 
Jan 4, 2006
7,171
Hunter 310 West Vancouver, B.C.
If you have flow, and you see scale plugging the tube at the elbow, you found your problem.
And if you have scale plugging your HEX tubes, imagine what that lake water will do to your engine coolant passages :yikes:. Although the lake is fresh water (does not not contain sodium chloride), it could be hard water meaning it contains dissolved salts of calcium and magnesium. This is the material that precipitates out of water to plug small passages.
 
Jul 18, 2015
74
South P10 Pugetopolis
Actually, the later model 2000 series blocks and heads were made with nickel steel, so block corrosion is not such a problem. The exhaust elbow, on the other hand, is cast iron. I've only got about 500 hours on them before they plug up. The cure is simple and less expensive then a replacement volvo part.

The second photo is a one year old replacement made of cast stainless from a PNW company. Less expensive than original, and i expect it to last well beyond 500 hours.
 

Attachments

Jan 4, 2006
7,171
Hunter 310 West Vancouver, B.C.
Actually, the later model 2000 series blocks and heads were made with nickel steel, so block corrosion is not such a problem.
Corrosion ? No, in this case it looks like you are experiencing deposition in your HEX rather than corrosion. Totally unrelated problems. I don't think you have the answer as to why your not getting any cooling water through your HEX. I would suggest you do some serious searching while you still have a working engine.