Hatch cover repair project finished

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Gary_H

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Nov 5, 2007
469
Cal 2-25 Carolina Beach NC
Well, another project can be checked as "done". The hatch cover housing thingy had cracks in the fiber glass and the core material was soaked. I cut out the section and removed the core material. Now a previous owner has apparently tried to repair this because the coring in this section was made of some kind of bent wooden slats. after cutting out the glass, I removed the slats back to the point where there was still some of the undamaged original balsa core. I sanded and ground down to the glass mat of the bottom side and beveled the edges. I replaced the core with actual balsa coring and then glassed in with some glass cloth that kind of looked like mat on one side and regular bidirectional weave on the other. I forget what it was called now but it gave a good solid surface. The next layer of resin was thickened and faired and finally a rolled on thin layer of clear resin. This was all sanded smooth with fine wet dry sandpaper. I finished by rolling and tipping a coat of Interlux Brightside, actually I am not quit finished because I will need a couple more coats but at any rate considering this is my first attempt at fiber Glass repair I believe it will be at least a serviceable repair.
BTW does anyone know the actual name of this part other than the hatch cover...cover. It's not the actual hatch but the cover that it slides under.
 

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Ward H

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Nov 7, 2011
3,833
Catalina 30 Mk II Cedar Creek, Bayville NJ
That came out real good for you first FG repair. Nice.
 

Gary_H

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Nov 5, 2007
469
Cal 2-25 Carolina Beach NC
Thanks guys, so it's called a seahood, well I knew it had to have a proper name, thanks for the information. Now on to the next project..the cracks in the rudder.
 
Oct 6, 2008
857
Hunter, Island Packet, Catalina, San Juan 26,38,22,23 Kettle Falls, Washington
Nicely done. If you recall the name of the mat you used it would help me on a project I'm doing this winter. Also what brand of resin did you use. Thanks
Ray
 

Gary_H

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Nov 5, 2007
469
Cal 2-25 Carolina Beach NC
Nicely done. If you recall the name of the mat you used it would help me on a project I'm doing this winter. Also what brand of resin did you use. Thanks
Ray

OK I'll take a look at my reciepts for the name of the mat I usd and post it when i get home. but I think it was.

Fiberglass Biaxial Cloth is a #1708 E-glass Biaxial (+/-45 degree) Cloth with 3/4 oz mat backing. From Jamestown Distributors.


I used West System 105 epoxy resin with 206 hardener. I thickened it with 406 colloidal thickener for adhearing the core. a regular resin mix to saturate the cloth and then over that a resin thickened with 405 filler. after fairing I rolled on a thin coat of 105 epoxy resin and wet sanded till smooth. Then rolled and tipped it with Interlux Brightside Off white.
 

arf145

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Nov 4, 2010
498
Beneteau 331 Deale, MD
Nice job! If you ever become a "previous owner" the next owner should have nothing but good to say about you.
 
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