Hunter 34 1984 Yanmar 3GMF issue

Jan 4, 2006
7,723
Hunter 310 West Vancouver, B.C.
I don’t know why he needed something that big or even how he swung it around in an engine compartment.
You ain't never lived until you've worked in a Nike shoe box, swinging a big wrench, removing a mixing elbow :

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Not so much a skill as black magic which one acquires over the years. The heavy elbow assembly will be attached to the Xhaust header at the rear of the engine where you can't see anything. This elbow assembly will have a gasket attaced to it and will be heavily coated with parting compound or you willl spend hours trying to remove the last traces of graphite gasket. An exercise guaranteed to fail with a dropped gasket again and again.

My final solution to this was to insert two temporary studs before getting into anything back there :

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The next steps, one at a time are to :
  • slather parting compound on the discharge manifold flange​
  • next coat the gasket on both sides and slide onto the studs​
  • finally coat the flange face on the bottom elbow and slide the whole assembly on over the two temporary studs.​
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  • loosley tighten nuts on to the two temporary studs.​
  • insert the original bolts into the two remaining empty holes​
  • remove the two remaining studs from their holes.​
  • screw in the last two original bolts.​
Try as I might, this could not be done in one step using only the original bolts.
 
Jan 11, 2014
14,064
Sabre 362 113 Fair Haven, NY
Different engine, same problem. The original exhaust riser and injection port separated about 14 nm offshore in a shipping lane with no wind and thunderstorms all around. An exciting afternoon.

The one on the left is a new rebuilt riser, the one on the right was cobbed together with off the shelf parts from a big box hardware store on a holiday weekend in Kingston, Ontario.

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May 9, 2020
162
Hunter Legend 37 Harrison Twp, MI
In the spirit of field fixes when simply you can't get the parts fast enough... we brazed ours together with a black-pipe nipple and continued our journey within 12hrs

The coupler was so thin you could see through threads adjacent to the failure... 39 seasons of fresh-water use was the limit!




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Jan 4, 2006
7,723
Hunter 310 West Vancouver, B.C.
we brazed ours together with a black-pipe nipple and continued our journey within 12hrs
Nice repair.

Exactly what I would have done if faced with that problem except I can never remember where I left the the oxy-acetylene tanks on my boat :biggrin:. Always getting lost.
 
Jan 22, 2008
1,709
Hunter 34 Alameda CA
Different engine, same problem. The original exhaust riser and injection port separated about 14 nm offshore in a shipping lane with no wind and thunderstorms all around. An exciting afternoon.

The one on the left is a new rebuilt riser, the one on the right was cobbed together with off the shelf parts from a big box hardware store on a holiday weekend in Kingston, Ontario.
Creative solution for a desperate situtation. I'm reminded of when Curley tried to replumb the shower. I learned a lot from that documentary.

Curley Plumbing.jpg
 
Jan 4, 2006
7,723
Hunter 310 West Vancouver, B.C.
I learned a lot from that documentary.
But of course. The shower still dispensed water from the uppermost point. A success IMHO.

Still not sure where the shutoff valve for the whole contraption was located. Or if there even was one.