Beneteau 35s5 Rudder Bearing

Apr 29, 2012
216
Beneteau 35s5 bristol ri
Asking for advice.. I am trying to replace the rudder bearing on my 1990 Beneteau 35s5. The lower pin came out easily. I loosened up the bolts on the collar and the top pin won't budge even with someone lifting the rudder. Help Please!

Thetone
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Jan 7, 2011
5,096
Oday 322 East Chicago, IN
I would leave the collar bolts tight ( to try and keep weight off the pin)…

Then I would douse it in some penetrating oil and let it sit for a while (days).

I suspect, but down own a Hunter so not sure, that you are dealing with some dissimilar metals (assume pin is SS and the collar ia something else, like cast aluminum). This could result in the pin being “welded” in place. Very difficult to remove. You certainly have to be careful not to flare the end of the pin, or it will never go through the hole.
Is the pin just a straight pin?

hopefully others can share some other thoughts (heat, etc).

Grego
 
Sep 24, 2021
386
Beneteau 35s5 Telegraph hrbr Thetis Island
You'll have to be careful with heat... it's a fiberglass rudder stock.

The pin looks peened over, esp at the end opposite the connecting link arm. The penetrating oil soak suggestions is a good one, but at this point I would cut the peened end off and grind it clean to the 'quadrant' and use a pin pumch and a good heavy hammer to try to drive it out towards the link arm end. Worst case you may have to drill it out.

The link arm bolt is probably the same scenario... but a puller might help you there if you can't unthread the bolt.
 
Apr 29, 2012
216
Beneteau 35s5 bristol ri
Tried all of the above. This pin will not come out. Been at this for over a year.
 
Apr 29, 2012
216
Beneteau 35s5 bristol ri
I would leave the collar bolts tight ( to try and keep weight off the pin)…

Then I would douse it in some penetrating oil and let it sit for a while (days).

I suspect, but down own a Hunter so not sure, that you are dealing with some dissimilar metals (assume pin is SS and the collar ia something else, like cast aluminum). This could result in the pin being “welded” in place. Very difficult to remove. You certainly have to be careful not to flare the end of the pin, or it will never go through the hole.
Is the pin just a straight pin?

hopefully others can share some other thoughts (heat, etc).

Grego
Straight pin I suspect welded in place
 
Sep 24, 2021
386
Beneteau 35s5 Telegraph hrbr Thetis Island
Time for a good set of drill bits, and some time and patience, but I'd try grinding the pin flush at the worst end and give it another go to drive it out from there.
 

dLj

.
Mar 23, 2017
3,665
Belliure 41 Back in the Chesapeake
Time for a good set of drill bits, and some time and patience, but I'd try grinding the pin flush at the worst end and give it another go to drive it out from there.
I don't know your specific case, but I've been confronted with tapered pins and holes. So just make sure you don't have that issue. If you do, make sure you drive from the correct side.

dj
 
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dmax

.
Jul 29, 2018
1,060
O'Day 35 Buzzards Bay
I had a similar problem, S.S. pin in aluminum quadrant - really stuck. I made a press out of 1/4" bar steel and 3/4" threaded rod and was able to press it out. Took a LOT of pressure and made loud noises every time the pin moved but I got it out. Try to heat it up as much as possible but as has been said, be careful of the fiberglass rudder stock (use an infrared thermometer to monitor). Penetrating oils don't penetrate SS/aluminum corrosion in my experience. I replaced the pin with a bolt, slathered in Tef-Gel with an extra nut just below the head so it can be used to back the bolt out in the future. Here's a picture of the press:

rudderPress.jpg
 
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Likes: LloydB
Apr 29, 2012
216
Beneteau 35s5 bristol ri
This looks like it will do the trick. How long is the steel bar?
 
Sep 24, 2021
386
Beneteau 35s5 Telegraph hrbr Thetis Island
Even with that press you'll need to get rid of any peening that appears to have occurred during your efforts so far.
 
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Apr 29, 2012
216
Beneteau 35s5 bristol ri
Dmax can you please give me the dimensions of the press? How long are the threaded rods? How far apart are the holes in the steel bar? Thanks in advance, I have been working on this for over a year.

Thetone
 

dmax

.
Jul 29, 2018
1,060
O'Day 35 Buzzards Bay
Hi Thetone,
I used 2" x 1/4" steel bar stock and 3/4" threaded rod, large washers and bolts (Home Depot). The bars are 11" long, the holes are 7 1/2" apart on center. The thread rods are 12" long. I size this based on my quadrant so you may want to adjust as appropriate - basically, I wanted the threaded rods to be just a bit wider than the quadrant.
 

JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,677
Hunter 430 Waveland, MS
Try an Impact Wrench too.
Jim...
 
Apr 29, 2012
216
Beneteau 35s5 bristol ri
Hi Thetone,
I used 2" x 1/4" steel bar stock and 3/4" threaded rod, large washers and bolts (Home Depot). The bars are 11" long, the holes are 7 1/2" apart on center. The thread rods are 12" long. I size this based on my quadrant so you may want to adjust as appropriate - basically, I wanted the threaded rods to be just a bit wider than the quadrant.
How does the pin exit? Is there a hole in the. Middle of one of the plates?
 
Apr 8, 2010
2,009
Ericson Yachts Olson 34 28400 Portland OR
The boat builder is still in business. It seems like they could provide a drawing of he parts and some guidance on disassembly.
 
Apr 29, 2012
216
Beneteau 35s5 bristol ri
The boat builder is still in business. It seems like they could provide a drawing of he parts and some guidance on disassembly.
Done that a while back. This press seems like a good idea,...
 
Apr 29, 2012
216
Beneteau 35s5 bristol ri
Trying to wrap my head around how it works. Is the press just used to move the pin? I don't see how the pin would be removed?
 

Apex

.
Jun 19, 2013
1,205
C&C 30 Elk Rapids
@thetone dimensions of the other press is not important. You are on spot with needing a clearance hole in one plate to allow the pin. Thread the other plate on center with a bolt size smaller than the pin, I suspect you will need to continue to press even after the pin is flush. Make the bars as stout as possible, the all-thread should be as close as possible too (to improve rigidity). Others advice for grinding the peening away are also spot on.

IN MY INSTANCE (C&C30mk2) - I had a stuck bolt in a quadrant. Once I got the quadrant apart by cutting the head off the stuck bolt, even though the bolt was STILL stuck, I could take that home for some proper hammering.

...sovYou MAY be able to separate the two tiller arm pieces, at which time the stuck pin will be left in one half. The pin is likely NOT stuck in the rudder stock. Take that home or to a shop to drill out and replace.