Stephen
My question is whether a rudder sensor would help in difficult conditions such as waves hitting the boat or sailing in heavy air
Certainly it will help. It will provide a signal to the AP CPU that there is a force hitting the rudder and altering the position. This will happen faster than the signal from the signal from the compass/GPS sensor.
Let's look at the other physical forces at play. Will the addition of a rudder sensor help in difficult conditions?
Likely not.
Consider a wave hitting the rudder with enough force to change the position of the rudder. That force is going to be transmitted up through the system to the wheel and it is going to try and rotate the wheel. Standing guard against that action is the plastic Wheel unit, it's gears, the belt and the motor. While at the same time the motor is getting signals from the CPU "We are off course Turn Back Turn Back". You in the cabin trusting the AP is doing it's thing suddenly feel the impact of the wave and the change of boat position as the wave runs under the boat and the boat starts to slip off the wave.
For me the answer is Hell No. The AP is not going to be able to solve the problem for long in difficult conditions or heavy air. The plastic gears, the motor or your sanity/tolerance - something is going to give out before long.
If you are at the helm, you will feel the pressure of the wave or even see the wave and react with far more speed than any AP system.
Now how often you will sail in such conditions may help influence how you deal with the need of a "beefy" AP. Even with a $5000 super AP, the reaction time and the adjustment to the conditions will not match your reaction time at the helm. The more expensive AP will be able to handle heavier conditions and may be of value as you decide your sailing/cruising plan will expose you a lot.
Boat Bucks can influence most cruising problems.