1986 272 Topside Jelcoat Cracks Lots of them

Aug 5, 2014
5
Oday 26 Jackson, MS
Recently purchased 1986 272. Absolutely love the boat.

Except there seems to be an excessive number of hairline cracks in the topside / deck jelcoat.

Anyone else with an O'Day that has this issue with O'Day or the 272 models?

Thanks in advance,

Drester228
 
Last edited:
Aug 3, 2012
2,542
Performance Cruising Telstar 28 302 Watkins Glen
Look at these cracks and determine how they were made. They could indicate compression dings, collisions, stress, internal issues, etc.

Check the deck to be sure there are no core problems. Also, have an '87 272, and I find no hairline cracks unrelated to stress points (around a stanchion base) or compression (a dropped part or tool), or a collision (hitting the dock). In a boat this age, those items are bound to occur.

My C22 has some "checking" in the gelcoat.
It is a pattern of hairline cracks that are close together on the cockpit bulkhead. You could repair it or paint it.

Thanks,

Andrew
 
Nov 9, 2012
2,500
Oday 192 Lake Nockamixon
Usually, the way to build a fiberglass boat is from the outside in. Basically, spray gelcoat onto the waxed mold. Then lay down chopped strand fiberglass mat. Over that, you begin your layup schedule of woven fabric (all with resin, of course.)

The purpose of that first layer of chopped strand mat is to prevent print-through in the exposed gelcoat, where you can see the pattern of the woven roving in the gelcoat surface.

In older boats, it is common for gelcoat to wear on flat surfaces, or perhaps the gelcoat was sprayed a bit thin in that area. In these situations, you will see a pattern of short, fine "cracks" oriented in many random directions. It sort of looks like a random diamond plate pattern.

On the other hand, you can get longer stress cracks, particularly along radiused edges, where the gelcoat may have pooled in the mold and went on thicker than necessary, and thus more prone to cracking. Further, corners in fiberglass must be radiused, because fiberglass doesn't like to make sharp bends. And sharp bends lead to stress risers which lead to more cracks.

Andrew's got some excellent points about trying to determine where the cracks came from...
 

mm2347

.
Oct 21, 2008
243
oday 222 niagara
So many things can go wrong when gell is sprayed. Many production gell guns will mix the cat. and resin in the gun or in the spray just after the nozzle . If the operator pulls and then releases the trigger of the spray gun at the start and end of each stroke often too much or too little cat. is used and of course under or over cat. gellcoat. It can be a nasty, often poorly compensated, job to spray parts day in and day out, and turn over of labor is often high and many Not so little details are lost.
 
Oct 2, 2008
1,424
Island Packet 31 Brunswick, Ga
Recently purchased 1986 272. Absolutely love the boat. Except there seems to be an excessive number of hairline cracks in the topside / deck jelcoat. Anyone else with an O'Day that has this issue with O'Day or the 272 models? Thanks in advance, Drester228
First of all, we need pictures. Otherwise we are all just guessing and wasting time. But until then let me show you some from my O'day 26 I had a few years ago. Cracks like these around fittings such as your mast plate, chain plates, lifeline stanchion bases, and pulpit and push rail bases indicate a significant amount of rot and softness in the balsa core. Look carefully at the pictures below and examine the cracks., if yours are anything like those in tithe above areas you have soft core. Get busy learning how to upload pictures. Then we can know what we are dealing with.
 

Attachments