Float Valve for h40.5 Refrigerator Drain

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Feb 10, 2004
4,154
Hunter 40.5 Warwick, RI
This article applies directly to my h40.5, but I think it is applicable to many other models and manufacturers as well.

I think that most of us know that the water drain in the bottom of the refrigerator needs to be plugged when in use so that cold air doesn't siphon out and go down into the bilge thus reducing efficiency. So the common practice is to simply put a cork in the hole. This is great for stopping the migration of cold air out of the box, but plugging the hole also closes the path for water from melted ice to leave the box.

I keep my ice in the refrigerator as opposed to my freezer because I don't run my separate freezer very often (it's a power hog). Consequently, I get a lot of water from the melting ice. Over an extended cruise, I need to pull a bunch of stuff out of the box every few days so I can get to the bottom and pull the cork and drain the rising water.

I know it's a "little thing" but it is a total nuisance.

So I have designed and fabricated a simple float valve that will let the water drain but then seals the cold airflow.

I went to my local Tractor Supply Company and bought a nylon fitting: a 3/4" NPT male to 5/8" hose barb (part #2110796, D3458 on the part itself). I cut off most of the barb leaving a stub that would fit into the drain hole at the bottom of the refrigerator. Then I cut two slots into the side of the NPT end. These slots stop just short of the bottom so that the bottom of the 3/4" end has a smooth surface. Water will flow thru these slots and down into the drain.

Then I took a cork that I saved from a bottle of wine, and sanded it on my disk sander to reduce the diameter so that it would fit into the 3/4" NPT end with about 1/16" clearance all around. This is the float.

Using contact cement I glued a common rubber faucet washer (size 1-4L) to the end of the cork with the smooth side of the washer facing out. This adds just a little bit of weight to the float and provides a nice rubber surface to seat against the inside of the NPT fitting.

Finally, using a small amount of silicone caulk, I secured the float valve into the drain hole.

It's simple, anyone can make this in an hour or less, and it works great! On my last 5-day cruise, I would have had several inches of water in the bottom, but with this float valve I had just about 1/4"!

See the sequence of pictures below to understand the build process.
 

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Feb 10, 2004
4,154
Hunter 40.5 Warwick, RI
Rich, you have too much time on your hands, lol. Good job
My wife says the same thing. But I'd rather do these things instead of cutting the grass. Besides, my stress level is lowered without a flooded refrigerator.....
 
Jun 1, 2009
1,852
Hunter 49 toronto
More importantly,,

My wife says the same thing. But I'd rather do these things instead of cutting the grass. Besides, my stress level is lowered without a flooded refrigerator.....
The drain on the 40.5 fridge & freezer goes to the bilge.
I found that this constantly stinks up the boat from all food bacteria, spilled milk, etc. it really stinks after awhile.

There are 2 solutions:

Mount a small shower sump box in the bilge & have the fridge / freezer drain to it
Or, install a Whale IC grey water discharge pump to handle the fridge drain. If you do this, plumb both shower pans to it. Much better solution than the existing shower pumps.
 
Feb 10, 2004
4,154
Hunter 40.5 Warwick, RI
I found that this constantly stinks up the boat from all food bacteria, spilled milk, etc. it really stinks after awhile.
Art-

I too have had the bilge stink issue but only once or twice. We are pretty careful about spills in the fridge, and for meat juices we seal everything in zip-lock bags. So we don't really have the bilge contamination issue that you have.

Question- Does the Whale IC Grey pump evacuate all of the water out of the shower sumps? I always get a pint or maybe more of run-back when the shower pump is stopped. I have wondered about how to correct that issue for years.
 
Jun 1, 2009
1,852
Hunter 49 toronto
The answer is yes , sorta

Art-

I too have had the bilge stink issue but only once or twice. We are pretty careful about spills in the fridge, and for meat juices we seal everything in zip-lock bags. So we don't really have the bilge contamination issue that you have.

Question- Does the Whale IC Grey pump evacuate all of the water out of the shower sumps? I always get a pint or maybe more of run-back when the shower pump is stopped. I have wondered about how to correct that issue for years.
Here's the trick.
All you need to do is mount the IC "T" adapter downhill from the shower drain.
Basically, make the T the lowest point in the boat & you're all set.
Here is exactly what I would do on the 40.5 which would make it a perfect installation.
Take the 2 existing bilge pumps that are in the showers.
Toss 'em
Next, put drains in both shower pans.
Mount the Whale IC T fitting low in the bilge, and also T into it your fridge / freezer drain .
Now, any water at the T input will activate the pump.
The pump can be uphill of the T; no problem.
If you follow this, you will be a happy guy.
BTW,,, the cool thing about the whale IC T filling is that you can stack as many feeds onto it that you want.
In effect, the T that they supply is an active water sensor, so any water at either of the 2 inputs triggers the pump.
The pump has a delayed time out to ensure it suctions the line assuming the pump is uphill of the T. Hope this explains it
 
Jun 1, 2009
1,852
Hunter 49 toronto
By the way

Art-

I too have had the bilge stink issue but only once or twice. We are pretty careful about spills in the fridge, and for meat juices we seal everything in zip-lock bags. So we don't really have the bilge contamination issue that you have.

Question- Does the Whale IC Grey pump evacuate all of the water out of the shower sumps? I always get a pint or maybe more of run-back when the shower pump is stopped. I have wondered about how to correct that issue for years.
If you follow this install, you'll find out something very handy.
You'll just be washing down the inside of your fridge freezer regularly, as the water is no longer an issue.
I actually took a dock hose aboard weekly to do just that.
 
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