Wood mast Repair

Nov 26, 2016
3
Marine Trader Ketch Mexico Beach Florida
Good day all. I am new here so please excuse any mistakes / screw ups I may make. I am trying to find a yard that can work on, or has a sub-contractor that can work on, wood box constructed masts in the West Coast or Panhandle of Florida. The mast in question is about 50 feet long by about 5.5 inches X 7.5 inches. Any information would be greatly appreciated. Thanks.
 
Aug 2, 2005
1,155
Pearson 33-2 & Typhoon 18 Seneca Lake
Hello towline & welcome to the SBO site.

If I were looking for a wooden mast repair I would first look for a woodworker who could look at it because a boatyard might have less experience with that sort of material than you would have expected to find "back in the day" (50 to 100 years ago). After all, wood is wood no matter how it is being used. Also, for the DIY person within some of us the construction is probably a glue-up of several pieces of shaped wood where the choice of wood to use and the angles to be cut on the glue surfaces are the critical considerations.

RE: this site...... In my opinion most (if not all) posters are very willing to help or offer opinions. Pictures to illustrate your question or project are greatly appreciated and help to avoid responses that miss your initial question. Welcome!
 
Nov 26, 2016
3
Marine Trader Ketch Mexico Beach Florida
Hello towline & welcome to the SBO site.

If I were looking for a wooden mast repair I would first look for a woodworker who could look at it because a boatyard might have less experience with that sort of material than you would have expected to find "back in the day" (50 to 100 years ago). After all, wood is wood no matter how it is being used. Also, for the DIY person within some of us the construction is probably a glue-up of several pieces of shaped wood where the choice of wood to use and the angles to be cut on the glue surfaces are the critical considerations.

RE: this site...... In my opinion most (if not all) posters are very willing to help or offer opinions. Pictures to illustrate your question or project are greatly appreciated and help to avoid responses that miss your initial question. Welcome!
Thanks I will see if I can upload a picture.
 
Jun 10, 2012
85
Hunter 23.5 Indian Lake
Towline,
My old Lightning originally had a wooden mast and in the end I made the decision to upgrade to aluminum, however when I was doing my research into replacing it I found the three manufacturers below that were of great assistance. None of them are Florida based however they may be able to offer some guidance as to a yard that has the experience required to properly repair your mast. I wish you the best of luck in finding someone to help you with this.

Tony

http://www.thesparshop.org
http://www.shawandtenney.com/productdisplay/wooden-masts-and-spars
http://www.pleasantbayboatandspar.com/wooden-spars.php
 
Dec 18, 2012
160
Hunter 37.5 Annapolis
Towline,
I suggest you take a look at Wooden Boat Magazine forums. You may get good advice there.

I was at St Michaels Maritime Museum in Maryland a month ago and there was a fellow there repairing the broken wooden boom of the ~100 ft schooner, Lady Maryland. So you may also get good advice from local traditional boat clubs/museums.

Paul
 
Apr 2, 2011
185
Catalina 27 Niceville, FL
Contact Dennis Mayhew of Mayhew Marine Services. Located at Bluewater Bay Marina in Niceville, FL. 850-865-5631
His personal boat has wooden spars and I know he has rebuilt several masts.
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
If you decide to go aluminum, Z-spars is based in Florida. Might be able to save on shipping if you can borrow a trailer....
 
Jan 30, 2012
1,140
Nor'Sea 27 "Kiwanda" Portland/ Anacortes
I have done two like yours. There are couple of ways to make this repair and none are difficult. For a very good explanation of how to do this work obtain How To Build a Wooden Boat by Bud MacIntosh. Sam Mannings drawings are very good Consult the chapter entitled Spars. The point is just about any competent carpenter could make the repair - but beware there will be other sections in that spar that will need to be fixed too.

Pricewise (which in your case is mostly an matter of the time) you might compare with an aluminum replacement. Aluminum is pretty much for ever whereas you will always need to engage in regular maintenance if you stick with wood.

Charles