What is the proper method of wedging mast at deck penitration

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Dec 8, 2007
478
Irwin 41 CC Ketch LaConner WA
I have recently re-steped my mast, which is keel stepped...I want to know what the proper way to wedge this area between deck and mast is...I have seen rubber wedges...wood wedges and a combination of wood and neoprene used... Also is there a better boot then the vinal ones most riggers use...Mine was wraped with neopreen when purchesed and I wonder if the PO just made it himself or was it a retail product..I have not been very successful in my searches..?
 
Feb 26, 2004
23,131
Catalina 34 224 Maple Bay, BC, Canada
A Google search for mast wedges

found this link, among others. The mast boot is a kinda weak link. One of the first things we did was to take a recommendation from our C34 members and make up a small piece of sunbrealla cover with ties. Easy to do. I recently filled the space between the deck and the mast with small lengths of line and filled it with silicone sealant, and then sealed the top hose clamp of the mast boot. No more leaks. Spartite is also an option filler.
 
Jun 13, 2005
559
Irwin Barefoot 37 CC Sloop Port Orchard WA
The mast boot can be made as a truncated cone from waterproof

cloth such as Sumbrella with a double seam, or rubber such as from an old inner tube, or both; and slipped on before the mast is stepped. Failing that, since you have already stepped your mast you will have to use a wrap around boot with a folded seam in the back. The hardest thing to seal is the track extrusion that sometimes goes all the way down the mast. An extra sail slide with the bale removed that is caulked in place can help. A sealer between the boot and the mast with a large hose clamp around the boot at the mast is common. Tape over it after, to cover the screw part from catching anything. If you have a wood frame at the deck hole you can tack the bottom in place or use another clamp there. As for the mast partners wood or rubber wedges will work if they are not to severe. A more gradual wedge will drive tighter and stay in place longer. Since you have a ketch you probably don't play the backstay much, so you can block forward and aft also. If you play the backstay, the absence of fore and aft blocking allows the mast to bend more uniformly from the base. but can contribute to mast pumping (and possible failure), and loosening of the side blocking. Remember if you want to keep all the water out you have to seal inside the mast too, because water gets in at the many openings.. Generally that means that you have to drill a hole above the boot, and shoot some expandable urethane foam below the hole to completely seal the inside. Theoretically the water will flow down as far as the foam and drain out the hole.
 
Jun 1, 2005
772
Pearson 303 Robinhood, ME
I have a...

hard vinyl tapered wedge with a collar on top to keep it from going on down thru. The wedge looks to be +/- 4 inches in length... and pounds down in there solid... it is 1 piece and wraps all the way around the mast.
 
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