Whale DV5606 valve- Failure modes and service

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Jul 24, 2011
4
Newick Spark Marion, MA
I have a Whale DV5606 diverter valve in my head system. It was installed about seven years ago, but the system has been lightly used for only three years. I'm a slow builder.
There seems to e considerable leakage in the vicinity of the valve. Can anyone offer comment on the valve's failure modes and on recommended service. Anyone got an exploded view(cheerful thought!) of the valve?
 
Dec 2, 1997
8,925
- - LIttle Rock
Rubber valves, gaskets etc fail from LACK of use

The deterioration in equipment caused by sitting unused for extended periods can cause it to fail much faster than heavy continuous use...because rubber dries and out and cracks. So a rebuild kit should solve your problem.
 
Jul 24, 2011
4
Newick Spark Marion, MA
Did that.
Can't find evidence of the existence of a DV5606 kit.
Who's the importer?
 
Dec 2, 1997
8,925
- - LIttle Rock
If you go to whalepumps.com

And then to the "contact us" button on the marine home page, you'll find their US address and phone number. They should be able to tell you where to buy a kit or spares for it.
 
Jul 24, 2011
4
Newick Spark Marion, MA
Whale's US contact number (in VT) is 802 367 1091
They do not stock a service kit.
 

AJR4

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May 23, 2011
10
Nauticat 32 Portland
I recently removed such a valve in when replacing the holding tank and septic system in my boat. It was probably about 15 years old and still worked, but I disassembled it to clean it (lots of calcium buildup). Ultimately, I decided to replace it with a new one because I could't get the smell out of the old one and I wasn't sure about the two O rings that probably should be replaced. When I got the new one, I did some experiments which might point to an installation issue with this valve. The valve uses a cone shaped piece that rotates in the body of the valve. It is held in place by the backing plate and a spring acting between the backing plate and the cone. The shaft for the handle goes through this spring and an O ring which seals it. It is possible to install the valve on the back side of a thin (1/4" or so) bulkhead and have the handle on the opposite side of the bulkhead. If the bulkhead were too thick, the handle would be pulled away from the valve, riding on the surface of the bulkead. This would cause the cone to pull against the spring, and open a gap between the cone and valve body. I was concerned about this because I wanted to install another on the back of a thicker bulkhead. I tested the valve bu filling one end with water and pulling out on the handle. Water leaked through the valve quite readily. I conclude that it is critical to install these things in a way that does not exert any force on the handle in the direction of the valve shaft on which the handle is mounted.
 
Oct 2, 2007
131
- - Millville, NJ
Don't mean to be a smartass, but why don't you just throw it away and get a new one? They aren't all THAT expensive. And maybe you can find one made in the U.S., where you CAN get parts for it.
 
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