Vibration Resolved
The vibration issue is now resolved. I loosened the coupler once again to check alignment. Everything checked out OK, less than .002 all the way around... then I thought, perhaps I should rotate the shaft 90 degree's and re-check. It so happened that the shaft was aligned well with my reference mark at the top (blades straight up and down) but not at other rotational angles. Faced with possibly having to haul the boat I loosened the set screws from coupler to shaft and dove below to give the shaft a couple of good hits, trying to ensure the shaft was fully driven into the coupler hub. Having marked the shaft, I saw that I gained about 1/16 of an inch or more after several blows. Now I had to re-align again, but found that at 3, 6, 9 and 12 O'clock the gap remained constant. Bolted down, sea-trail, and all OK. Whew!The only thing that concerned me was impacting the transmission bearing with the way I drove the shaft into the hub. Ideally I should have driven the hub onto the shaft from inside the boat with a solid object backing up the shaft, but that would have been difficult in the water with one person. Jeff JonesS/V Escapade