Mast base casing
I know these are hard to find- I had to buy what I thought was the last one in existance last year too. I got mine from the good folks at US Spars in Gainesville. They claim to be the only "authorized Z-Spar dealer" in the states; their number is (904) 462-3760, and their web site is http://www.usspars.com . It cost me about 70 bucks for the new casing, and about 20 minutes of my time to drill out the old one and rivet the new one in. That price included a couple of sheaves (The ones you get at West Marine don't quite fit right), and some pins to hold those sheaves.As an aside (and I certainly don't recommend this for safety reasons), The casing for my H23 mast had 2 places where the clevis pin passed through it. I trailer-sailed my H23 for almost a year with only one side of that fitting intact... I finally shelled out the $$ when the other side broke during a mast lowering under "other than optimal" conditions. Again, not recommended, but we never had a problem sailing the boat with a 'broken' casing. For the rest of the items in your list- I thought you'd had your mast down before, Peter! I didn't realize this was the first time you had to raise/lower it.-- Yep. Sunblock is a Godsend.-- Eewww, don't like wasps... Didn't know about them nesting in the mast, but I had 2 nests in my H23 interior when I bought it. Vacated, thank goodness.-- Mast "taking on a life of its own"- Yeah, that's true. I usually control that by straddling the mast as it comes down and using my thighs to 'nudge' it around and keep it centered. Some people use baby stays attached to the stanchions on deck to prevent that swing... Again, if I'd known this was your first lowering, I'd have warned you about this.-- Spinnaker sheave- If you look at the US Spars web page, not all models of the H23 mast have that sheave. You're one of the lucky ones! Only drawback- No sheave at the base of the mast for that halyard (although you can add one easily enough).-- Re: forestay tension... I usually just unscrew the turnbuckle for the forestay until it is loose enough to remove the pin; seems easier than trying to re-tune the lower shrouds when raising.-- Greg- If you ever find out who designed that forestay attachment point, let us know. I think there are a bunch of H23 owners (who don't have convenient 4-year-olds) who would like to have a conversation with him... ;o)-- Weekdays are definitely best for this- It means you're not at the office, right?Sorry to hear that you had so much trouble with lowering and raising. After you've done it a few times, you develop a system that works for you (and your system may not work for someone else...), and it gets MUCH easier. Of course, the travel lift method is the easiest of them all!--Jon BastienH23 '2 Sheets to the Wind'H25 'Adagio'