To Tom S...right about the clatter
I have a powerboat with a 210hp Cummings turbo Diesel and a Hurth (ZF) 630 1.56 transmission in it....clatters terribly at 800 rpm when in forward or reverse...as soon as it gets to 900 rpm ( a little load on the propeller, the clatter vanishes, not to return until rpm drops below 800 again...My Cummins maintenance manual even says that the clatter is "normal" as long as it goes away as rpm is advanced....hard to believe its "normal" when you hear it, but evidently this boat has sounded like that since 1990 and is still operating fine...www.boatdiesel.com is a wealth of information on this subject...just search "ZF transmission clatter" or "ZF gear noise" and you will see just how many people have this same situation..BoatDiesel costs $25/yr to join, but is well worth it if you are maintaining or interested in Diesel engines....as Tom S. said, a new drive damper is the only solution, which means you have to split the marine gear (transmission) from the engine and put in the damper plate...about a $400 part on the Cummins...I dont' know if they are made in the rubber block (quiet) style for smaller engines...Tom S's. web site may show that.the noise doesn't seem to be any different in forward or reverse, just the amount of load on the propeller shaft makes the difference...