thru hull replacement

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Jun 14, 2004
8
CATALINA 27- OYSTER BAY NY
HELP! I have to replace a leaking thru hull fitting which below the water line and I need advice on what the best sealant should be used. Three different salemen at the local West Marine store recomended "3M Adhesive Sealant #5200", or,"3M Adhesive Sealant #4000 UV Fast cure" and/or "West Marine Silicone Sealant". If it makes a difference I'm located on the North Shore of long island.
BARNEY
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
To give you some more confusing information I can offer this: my boat was built in 1968 and in 2005 I noticed that one through hull was leaking just a little so when we hulled out that fall I pulled it to rebed it. The original bedding was plumbers putty. I replaced it using a polyurethane based caulk. The point is almost anything will work but some are better than others. A polysulfide or polyurethane is probably a good choice. Avoid any latex based caulks and avoid 3M 5200 if you EVER expect to remove that fitting.
 
Oct 22, 2008
3,502
- Telstar 28 Buzzards Bay
3M 4200 would work fine as would SikaFlex 291. Do NOT use 5200 if you ever plan on removing the sucker.
 
Feb 26, 2004
23,353
Catalina 34 224 Maple Bay, BC, Canada
Installing thru hulls

Go here to learn how to do it right: http://www.pbase.com/mainecruising

Once again: "The ONLY place 5200 should be used on a boat is the hull to deck joint. I have no idea why they still sell this stuff to unsuspecting boaters."

Ross and SD are right. Avoid it.
 

higgs

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Aug 24, 2005
3,736
Nassau 34 Olcott, NY
I have good luck with either Life Caulk or Life Seal. I can never remember which one is for below the waterline, but the package will tell you.
 
Sep 25, 2008
2,288
C30 Event Horizon Port Aransas
I used sikiflex 291 or 292, I can't recall which. One of the through hulls I removed was done with 5200 I believe. It had to be cut out. The others, I was able to remove with some prying and twisting.
 
Sep 25, 2008
544
Bristol 43.3 Perth Amboy
Silicone is a no no

Don't use silicone for applications under the water line.
I used 4200 when I replace my thru-hulls. Worked fine.
If your hull is cored, make sure that it was properly sealed and not soggy.
 
Jun 9, 2008
1,850
- -- -Bayfield
That's the trouble with many large discount marine stores. The staff doesn't know what the hell they are talking about. Thank God this is not true in all places or with all staff.
The bozo who recommended 3M 5200 should be keel hauled. That is an adhesive and as someone else pointed out, if you ever want to remove the fitting, forget it. It should only be used for permanent applications. If you like 3M products then use their 101 polysulfide caulk. It is designed for under the water line use. If you go with Boat Life, then use their Life Calk (spelled that way). Polysulfide is a Thiokol product that was first introduced as a two part product. But, for many years you can get it as one part in tubes or cartridges. It is very sticky stuff to work with, but is recommended for under the waterline. It was used on wooden carvel planked boats along with caulking cotton in the old days. It is often used on teak decks and comes in a variety of colors. But, for through hull fittings it is the best choice. It actually can be used to install a thru hull and then immediately launch the boat. It cures quicker under water (with the absence of oxygen). On the inside of the boat, where your nut screws down, you can even sprinkle a little water on the caulk and that will help it cure quicker on the surface. It is a slow cure out of the water and eventually can be sanded (as when used on teak decks). And, as someone else suggested, silicone should not be used under the waterline either. The boat life people have a great Life Calk solvent that cleans up your mess quite nicely in comparison to acetone a rag or the other goofy stuff people try to use. Power boaters with aluminum fishing boats will use silicone under the waterline, but what do they know? We're sailors!!!
 
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