Sprucing up mast dings...how?

Sep 27, 2014
57
Montgomery 17 driveway
The mast on my boat has a lot of chatter marks. Probably from a previous owner tying the standing rigging onto the mast during transport and the various turnbuckles, etc. chattered through the factory anodizing. It is now gray/black in areas. What can I do to remove these surface damaged areas? Do I have to sand the whole mast down to the aluminum and paint? Can I safely just sand to the aluminum and let it age naturally? It is laid up for the winter so I have the time to address this issue.
Thanks for your help.
 
Feb 5, 2009
255
Gloucester 20 Kanawha River, Winfield, WV
Can I safely just sand to the aluminum and let it age naturally?
That's what I've done with mine, but I keep hoping somebody who knows something will post a reply in case there's a better way. (Technically I didn't sand mine, I just polished my worn spots with a scotchbrite pad until the aluminum was shiny.)
 
Nov 9, 2012
2,500
Oday 192 Lake Nockamixon
Aluminum will form a thin layer of aluminum oxide, which helps prevent corrosion. Anodizing is a process where the oxide layer is increased for a harder, more corrosion resistant finish. Anodizing can also be done using dyes, which color the oxide layer. On sailboats, most anodizing is either silver, gold, or black. Once the anodizing is worn off, there's probably not much you can do about it, unless you found a commercial anodizing shop that could accommodate the length of the mast, and could re-anodize it for you. That would mean, of course, that you'd have to strip off all the fittings, to get the bare mast extrusion. Personally, I think this would be cost and effort prohibitive.

The mast and boom on my Boston Whaler Harpoon 4.6 were made by Kenyon, and they were not anodized as such. They were painted, and I have heard it was some form of cross linked polyurethane. I had good luck prettying up the boom using VHT Epoxy Suspension Paint sourced from a local auto parts store. I did sand the existing coating before painting with the rattle can. The finish seems hard, and doesn't appear to rub off on the gelcoat of the cockpit, like the old, degenerating paint was doing. However, I also try to minimize rubbing where the previous owner did not.

If you decided to paint the spar, I don't know that you should sand off any of the intact anodizing. Zinc chromate used to be the preferred primer paint for etching etching aluminum prior to painting with a marine enamel. I think I would discuss with a rep from one of the main marine paint manufacturers such as Interlux or Pettit to see what they recommend. It may be that they recommend sanding the anodizing, and then priming and painting. I do know that aluminum large boat masts are painted with Awlgrip. I personally wouldn't go to the trouble and expense of painting a 17' boat's mast with Awlgrip. Of course, outboard motor and sterndrive units are aluminum, and they are painted, and you can buy paint from the manufacturers, much like auto touch up paint. I'd be fairly certain this paint is simply an enamel.

Sorry, no real advice here, except the zinc chromate under enamel. But certainly the paint companies would have info for you.
 
Mar 1, 2012
2,182
1961 Rhodes Meridian 25 Texas coast
I repainted a mast some years ago- sprayed 3 coats of Zinc Chromate, then a few coats of a 2 part poly. It's doing well still. I can buy spray cans of Zinc Chromate at my local Ace Hardware store.
 
Nov 9, 2012
2,500
Oday 192 Lake Nockamixon
TSBB2, what do you think about any remaining anodizing? Just don't worry about it? The zinc chromate should be good for the areas where anodizing is worn to plain aluminum… I expect it doesn't care about anodizing...
 
Jun 8, 2004
10,410
-na -NA Anywhere USA
Brian;

You are aware that Kenyon Isomat is kaput. However, similar fittings and personnel from Kenyon Isomat can be found under Charleston Spar but actually located in Charlotte NC FYI. There is another name now but look under Charleston Spar.
 
Mar 1, 2012
2,182
1961 Rhodes Meridian 25 Texas coast
TSBB2, what do you think about any remaining anodizing? Just don't worry about it? The zinc chromate should be good for the areas where anodizing is worn to plain aluminum… I expect it doesn't care about anodizing...
I just lightly sanded to get some tooth, and shot the Zinc Chromate. Didn't seem to hurt having the remaining anodizing there
 
Sep 8, 2014
2,551
Catalina 22 Swing Keel San Diego
I just lightly sanded to get some tooth, and shot the Zinc Chromate. Didn't seem to hurt having the remaining anodizing there
I'm in same boat as you guys (yuk yuk, pun intended). My mast and boom have some pretty gnarly areas of bi metal corrosion where the stainless fittings were not isolated, plus general wear and tear so I want to paint it. I've found the same info generally... sand the damaged areas and no need to remove all the anodize, just scuff it up good. ZC self etch primer and topcoat.

I was told once by an industry guy that anodize is often used in industrial applications as an excellent primer that is painted over, but you have to understand there are diff ways of anodizing that result in diff 'hardness'. Some anodizing is porous and holds paint well, while other 'hard anodize' coatings are not meant to be top coated and dried paint would just peel or flake off. I'm fairly certain that will not be the case with my 30 year old spars... clean, scuff, self etch prime and paint. done.
 
Sep 27, 2014
57
Montgomery 17 driveway
What is "ZC" self etch primer? Does it have a full brand name? Tried using Rustoleum aluminum flavored paint and it wiped right off the anodizing so I guess I will have to haul the main brace (whatever that is) and go full removal and etch/paint.
This is a very good info string. Thanks to all who are contributing.
 
Sep 8, 2014
2,551
Catalina 22 Swing Keel San Diego
ZC = Zinc Chromate, I was just using an abbreviation. There are several brands, as long as the can says "self etching primer" with primary active ingredient being Zinc Chromate. Full removal of anodize isn't required, just a good scuffing with sand paper or a medium to coarse scotch brite pad.

What is "ZC" self etch primer? Does it have a full brand name? Tried using Rustoleum aluminum flavored paint and it wiped right off the anodizing so I guess I will have to haul the main brace (whatever that is) and go full removal and etch/paint.
This is a very good info string. Thanks to all who are contributing.
 
Sep 27, 2014
57
Montgomery 17 driveway
Thanks, CloudDriver. Neat name, by the way. That ZC sounds like exactly what is called for.