Spreader Snapped from mast - Need Advice/thoughts

Apr 8, 2022
3
Oday 240 New Haven
Newbie sailboat (Oday 240) owner here and of course one of my lines snapped in a recent storm I wasn't prepared for and caused my boat to rub against the dock. I ended up losing my outboard to the water but the most concerning and difficult to fix problem right now is one of my spreaders got snapped off from the mast. It looks like a clean break from the mast. I have tried to research repairs to spreaders but haven't found a whole lot. I feel like it can be repaired but unsure who the best people to reach out to are. I have attached what the spreader looks like from an older picture. I am really hoping this doesn't mean I need a whole new mast. Just looking for some advice. Thanks.
 

Attachments

May 1, 2011
4,863
Pearson 37 Lusby MD
How was the spreader attached to the mast? Safe to assume that the hole in the mast came from from the spreader . . .
 
Apr 22, 2011
922
Hunter 27 Pecan Grove, Oriental, NC
I would definitely unstep the mast to repair it. The mast could easily snap from the force of the good spreader with the weight of someone going up the mast.
 

JRacer

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Aug 9, 2011
1,358
Beneteau 310 Cheney KS (Wichita)
Is that black spot a fist sized hole in the mast or some sort of mastic that "glued" that spreader base to the stick?
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
Is that black spot a fist sized hole in the mast or some sort of mastic that "glued" that spreader base to the stick?
Yea
That is the key question
If that is a hole you might rethink this as a mast failure than a spreader failure. Sorry if that is a hole. That is not going to be an easy fix
 

jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,752
CAL 35 Cruiser #21 moored EVERETT WA
Welcome to the SBO forum @Learningthehardway

Wish it was a better day for you.
you will need to get the mast down and work on it. It is not the end of the would but it is like a broken arm. It could be replacement/surgery/or a fix but you will not know til you get it down and inspected.

Till you get the mast down I would stabilize the mast as best as you can using the halyards to serve as shrouds to hold the mast in place.
Looking at the spreader on your deck, you should be able to tell if it yanked a piece of the mast off (a suspect) or just glue (less likely).

One way of the other this can be fixed.
 

jviss

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Feb 5, 2004
7,089
Tartan 3800 20 Westport, MA
It looks to me like the spreader bracket was glued to the mast. If that's the case, it would seem an easy fix, except, of course, that it's a mast and must come down.

If so, I might be tempted to do the other one over at the same time. And do some research on what others with this boat have experienced and done.
 

DougM

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Jul 24, 2005
2,242
Beneteau 323 Manistee, MI
In my opinion, that mast is done… that is a break in a major stress point in an age hardened extrusion.
Others may differ.
You might as well start searching for a replacement, and plan on replacing all of the standing rigging as well.
 
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Jun 8, 2004
10,375
-na -NA Anywhere USA
@Learningthehardway
As a former dealer, if the picture where the spreader use to be is a large hole in the mast, @DougM is correct that the integrity of the mast has been jeopardized and needs to come down and replaced. Sorry but in my opinion the mast cannot be repaired but if you choose to repair it, expect a failure with the mast coming down injuring people on board. If you have insurance I would suggest filing a claim but first get that mast down
 
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jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,752
CAL 35 Cruiser #21 moored EVERETT WA
Maybe the spreader is salvageable. So much depends on what you see when you get it down on the hard. Slinging it down to the deck may tell you a lot.

When working with my rigger in 2016, he commented that a lot of boats (out of the 2000 in the marina) have uninspected rigging. Many are near failure but the owners do not know it. Certainly I suspected my rigging. Why I took the mast down and had a complete refit.
 
Oct 26, 2008
6,239
Catalina 320 Barnegat, NJ
You need to take a close look at the mast. A 24' O'Day is going to be a light-weight rig so take it down for sure. From the pics, it looks like the spreader and the ear yanked right out and it looks like it came out cleanly. That black area at the spreader almost looks like some kind of pad that was under the ear. It doesn't look like a hole to me ... can't really tell. The pic of the spreader shows the ear pretty plainly. It looks as if it was secured with some pretty simple fasteners through the mast wall. Perhaps the fasteners failed and the mast may be undisturbed. If screws or rivets were yanked out of the aluminum, depending upon damage, perhaps you can simply oversize the fasteners with some new clean holes through the mast wall. I wouldn't be leaping just yet until you can see if there is some obvious damage to the mast. The spreader and ear may not even be damaged.
 

PaulK

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Dec 1, 2009
1,353
Sabre 402 Southport, CT
Agree with ScottT. Brackets holding the spreaders are usually riveted to the mast, not glued. The "scab" edges that show on the photo of the broken spreader and bracket makes it look like someone tried to glue or fiberglass the fitting to keep it attached. Using slightly bigger fasteners should not make much difference to the mast, but would work to hold the spreaders on better. Take the mast down and have a look-see.
 
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jssailem

SBO Weather and Forecasting Forum Jim & John
Oct 22, 2014
22,752
CAL 35 Cruiser #21 moored EVERETT WA
Who ever did the weld, they may have weakened the mast.

This sounds like a fix was made to a damaged mast, and you are now seeing the reason mast welds are not recommended in areas of high stress.

All of the spreader attachments I have seen have been screwed (on big boats) or riveted to the mast (on smaller boats). A spreader serves as a place holder, held in place primarily by compression.
 
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Oct 26, 2008
6,239
Catalina 320 Barnegat, NJ
Now it's looking more like a hole in the mast! :facepalm: Seems quite a bit more serious. Looks like total replacement to me.
 
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May 24, 2004
7,164
CC 30 South Florida
That weld looks like a prior repair; it could be the cause of the damage to the mast upon detachment. Do make a claim to your insurance company about this accidental ocurrence.
 
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Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
Got back out to the boat this AM. Took the sails down so we can get the mast down on Monday. It looks like the spreader was welded on. Thank you all for the advice and thoughts this is really helpful. We have started the process for a insurance claim.
Bummer!
 

jviss

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Feb 5, 2004
7,089
Tartan 3800 20 Westport, MA
Yes, indeed, that's a big hole in the mast! Totaled! Might be able to salvage the brackets and spreaders, but making an insurance claim I'd just find someone to build you a new mast.
 
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