Cracked Tank repairs
I think Peggie has a good point on replacing the tank. My experience with polypropylene tanks is that age deteriorates the matrix and when they start cracking they continue on a downward spiral toward total failure. A friend would listen to me on this until the tank in their Nauticat 44 dropped 250 gallons of water into their bilge one night after the tank, which had started cracking, finally failed -- of course, under the load of about 1,700 lbs of water.However, you might be able to affect a repair since your problem is on top of the tank and apparently nowhere else. First thing you have to do is stop the crack from spreading. To do this, drill a hole on each end of the crack so that the crack terminates in the hole. This is called "stop drilling" and the theory is the crack cannot "jump" across the hole. You can use any small drill bit, it doesn't have to be a particular size, but generally, the larger the better. Then, you care going to have to bond a piece of poly or styrene "band aid" style along the course of the crack. 3M 5200 might be good for this; tight bond, waterproof; just a thought. Instead of clamping, you can put weight -- open-end wrenchs will do as long as there is good contact pressure -- on the "band aid." Now, this is no guarantee that this will works, but it's just an idea on how to approach it.Again, tho, the new tank is a better, more permanently reliable fix.Good luck.