Small hole in sail

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Bob S

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Sep 27, 2007
1,801
Beneteau 393 New Bedford, MA
I washed my main sail today and notice a small pinch with a hole about 3/32 in it. Is this something I should be concerned about. Any recommendations DIY repairs? I'm sending my Jib to Sailcare this winter and will send the main next winter.
 
Feb 26, 2004
23,012
Catalina 34 224 Maple Bay, BC, Canada
Sew it or tape it

but do something before it gets bigger. Not a bad way to learn to sew. Ask the Admiral, she'll help you learn...:)
 
Oct 1, 2008
148
Bavaria 36 Cruiser Nanaimo, BC
Stu is Right

Definitely repair it. A temporary repair can be done using a "sail repair" tape, but the best way, is to sew on a patch of sailcloth over the hole. The patch should be about 1 inch by 1 inch (or a bit bigger) in this case (at any rate the patch must well overlap the hole). Try to ensure that all wrinkles are out of the sail in the area of the repair prior to doing the sewing.
Good luck.
 
Jun 2, 2004
1,438
Oday 25 pittsburgh
Check to see if there are any threads broken.

It could be an awl hole from when the sail was made. 3/32 isn't much bigger than a needle used to sew the sail.
If there are no threads broken, I wouldn't touch it.
r.w.landau
 

Bob S

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Sep 27, 2007
1,801
Beneteau 393 New Bedford, MA
Conflicting views! It is very small. I'll try to take a picture and post it. Where is the best place to buy a patch?
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
Patch Method

In order to stabilize the patch and sail while you sew it, use spray adhesive you can get at a store like Michaels or maybe hardware stores, Wal Mart, etc. Made by 3M called Super 77 Spray Adhesive. With the sail flat and no wrinkles spray the adhesive on one side of the patch then glue it to the sail. Now you can sew it without the sail or patch shifting around. If it is just on a single ply section of the sail a regular machine should work but you will need UV thread. A zig zag stitch will be prefered to lock the threads on the edges so they don't fray. I have some scrap sail material, I can throw a little in an envelope if you send me your address as a personal message.
 

RichH

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Feb 14, 2005
4,773
Tayana 37 cutter; I20/M20 SCOWS Worton Creek, MD
Any tear or hole along the leech, luff or foot or any of the 'corners' and seams should be immediately repaired before further usage as these are the areas that are highly stressed. Less so in the 'middle' of the sail.

Ripstop nylon patching material is worthless for temporary repair of woven dacron sails.

A quick fix for 'small' holes/tears can be made by using equivalent weight sail material using 3M fast cure 5200 .... but such a 5200 repair will have to be 'cut' from the sail before permanently being patched; small tears in the 'middle' can be temporarily patched by using PECO sail 'seaming tape' and equivalent sail material. Any tear that is in an "L" shape will usually continually 'grow' and can possibly tear across an entire panel; small 'round' tears/punctures especially in the 'middle' of the sail or in the middle of 'panels' and not near the luff/leech/foot can be ignored. This info is for WOVEN dacron sail materlal. :)
 

higgs

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Aug 24, 2005
3,708
Nassau 34 Olcott, NY
I have repaired small holes with tape that lasted the life of the sail.
 
Jun 8, 2004
853
Pearson 26W Marblehead
repairing a small hole in sail

Ive always used a sail repair tape that comes in a roll and peels off leaving a stick on side.
I stick the tape over the hole on both sides of the sail and sew around the edge. Ive found this simple quick repair to work for the life of the sail
 

higgs

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Aug 24, 2005
3,708
Nassau 34 Olcott, NY
I concur with bffatcat, but never bothered with the stitching.
 

Bob S

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Sep 27, 2007
1,801
Beneteau 393 New Bedford, MA
Thanks everyone, the pinch is in the middle about a foot higher than the first reefing point. The boat in on the hard. I will sew a patch on.
 

COOL

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Feb 16, 2009
118
Islander 30 mkII Downtown Long Beach
A hole as small as the one you describe
should be of no great concern. The best
fix would be a small round dot of adheisive dacron
on each side to keep the hole from spreading.
In general I think the Sail Care process is a great
waste of money, better spent on a deposit for a new sail.
They may restore the 'white-ness', but you are still left
with a baggy blown out sail.You would be better off,
if the sails are still servicable,just giving the sails a soap
and water wash with a light scrubbing.
 
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