Noise in shaft / my long winded response
Dear Duane Maher: The problem with chasing down vibrations is just that. We, you, can spend a great deal of time money and components to finally chase down an item or two which is your cause. Your letter includes a great deal of information, which leads me to think in two directions.The first is the whining noise at low rpm’s. You may want to break down the running gear into segments and try to inspect each of them. If the whining is not present when the engine is at idle we might rule out the engine. When we place the transmission into gear I assume that you do not hear the whining at idle. If the noise is only present at mid range of rpm’s we may start to rule out the stuffing box creating the noise. If the stuffing box was binding and creating noise I do not believe it could be selective with regards to rpm’s. If the propeller was out of balance or was damaged it would create noise through the whole range of rpm’s and not be selective. This does not mean that it may not have been necessary for the propeller to go through some kind of reconditioning or the shaft or stuffing box to be looked at. What you are describing may be related to the connection point between the transmission and the flywheel of the engine. Placed in between the two is a device called a damper plate. This damper plate allows a slight flexing to take place between the two main hard components of the flywheel and the transmission’s spline and gears. It is often found that when an engine is used in it’s mid range rpm’s, a back lash takes place between the transmission and the fly wheel. Literally what takes place is the propeller, shaft and transmission begin to overcome the flywheel’s rotation causing the damper plate to compress its springs. This compression is often described as a whining and clunking noise. Very visible throughout the drive train, and its components, as movement in these parts. Most stock damper plates have capability of deflection, or compression, of less then 3 degrees. There are some units out in the market, which sustain 33+ percent of deflection. You may find that giving the damper more freedom of movement may stop the whine. What you are describing is a very common occurrence in the industrial field of boating. ( Tugs, fish boats…) Most work boats utilize an high performance damper to stop what you are describing. Your stuffing box problems may simply be that you have tightened the unit to tight causing it to unscrew itself off the threaded housing. I would not feel that what you are describing is an unrepairable or unfixable state. The fact that the boat yard person had to force the shaft over to allow you to place the nut on would indicate that the shaft is obviously not running true through the stern tube. This is causing the stuffing box to force the shaft to one side making the stuffing box supportive. This is not a good situation for the packing. It will become very hot causing premature failure of it and possible scoring to the shaft. I would also check to make sure the shaft is not coming in contact with the stern tube wall. None of these item’s I have described would limit your use of a shaft seal.I hope this helps to shed some light. If you would like to follow up on this with me please feel free to contact me directly.Sincerely, Kevin L. Woody 800-523-7558 kwoody@pyiinc.com