Selden Mast bulge

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Jan 25, 2008
3
Hunter 380 Sausalito
I purchased this Hunter 380 new in 2001 with a Selden Roller Furled mast and a mechanical Rod Kicker (boom vang). About 2 years ago we noticed a bulge on the port side of the mast, just aft of the Furlex jib halyard port and have no idea how long it had been there. The bulge is the exact height of the port opening (5.5” high) and runs aft from the inside edge of the port trim strip (it is also bent out) to the forward edge of the in-mast furled mainsail inspection port (bulge is 3” wide), and bulges out ~0.75”. The bulge is in line with where the foot of the mainsail enters the mast. There is no sign of prying on the mast and the mainsail furls ok. To the best of our knowledge, the bulge is only on the outer mast extrusion (and not on the inner cylinder holding the furled mainsail). The yacht has only been sailed in the greater San Francisco Bay area--where we often experience wind up to 30 knots--and some limited coastal passages. There have been no known stressful incidents and the B&R rigging has been tuned several times.
A number of sailors and riggers have looked at it and all say the mast is obviously structurally compromised, but with a wide range of comments re seriousness and no opinions about how this could have happened. Last year while in a boatyard for other work, pictures were taken and sent to Selden, along with some dialog. It went all the way back to their Swedish engineering dept for opinion and all Selden could offer was “we have never seen anything like this before and have no idea how it could happen.” They offered no help. This sectional style mast was discontinued four years ago and there are no replacement sections available. Their only advice has been for me to replace the entire mast—at great cost to me.
A couple weeks ago, when at the same boatyard for some upgrades, I learned that within the last year there have been several Hunters in that yard with Selden masts that have failed most where their Rod Kickers (vangs) have joined the aft side of the mast and caved the mast in. Selden staff reportedly were here on site removing the effected masts and studying this second type of cave-in problem and noted that it seemed to be only happening in the San Francisco area. While this is a different set of dynamics, it is happening only about 1.5 feet away from my different bulge problem and to me reinforces my opinion that there is structural failure occuring.
Has anyone seen, or heard of these issues? Ideas and suggestions are welcome. I am now planning to file an insurance claim.
 
Dec 19, 2006
5,818
Hunter 36 Punta Gorda
Photo's

Can you post some photo's to more show and understand the problem,I have heard of some other problems with the selden furling mast but not sure the same problem as yours.
I have a 2007 H-36 with furling mast and have no noticeable problems but interested in seeing yours.
Nick
 

Rick D

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Jun 14, 2008
7,182
Hunter Legend 40.5 Shoreline Marina Long Beach CA
By All Means Turn In A Claim

....don't be surprised if it is denied. Most insurance policies understandably do not cover failures that are caused by an inherently flawed design if the damage is restricted to the flawed part. In your case, my suggestion would be to gather as much written documentation as possible and file against Selden maybe after making a formal demand. Discuss it with a good products attorney. BTW, I wouldn't restrict my analysis to marine sources. There are engineering firms who do failure analysis for industry. Best of luck on this. I don't know how much the replacement is, but litigation will be expensive too. You may want to do some of the footwork yourself with advice from an attorney.
 
R

rayjanine@aol.com

Bulge in Mast

Hi:

I just received a letter in the mail from Selden requesting that I inspect my mast and provide them back a survey of that inspection. I sold my 2007 Hunter 41DS last year but Selden still has me as the owner. I would contact Selden at 877 760 6278 located in SC and see if they can help you.
 
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