New Plexiglass Windows are Available . . .
from Spartech Marine, 2900 Murrell Road, Rockledge, Florida 32955. Phone (321)-636-7562, fax 321-636-7620) talk to Ben Marx X126. Cost is $295 each plus shipping, 4 weeks delivery.Part numbers are as follows: Port #300730, Stb #300720. These are 3/8" thick, and do not require pre-bending by Spartech, even though they tell you they do. They easily conform to the slight curve of the cabin house.When you take off your old windows, you should find that they have been double sealed. There should be a 1/2" bead of butyl rubber around the inside opening of the windows, and Dow Corning 795 around the outside opening. Near the back corners you will find that the windows cover some of the white fiberglass of the coachroof (more on the side where the head is located), and the white could show thru the tinted plexiglass windows. Hunter used some type of black mylar (?) covering over this area instead of mass quantities of Dow 795. I recovered it with dark tinting material used to tint automobile windows and it has worked fine.When you remove the old windows, they can be brittle. I broke the front end off of one of mine while removing them. The fishline idea would work fine if you can get it started. I used a utility knife to cut the bead on the outside, and they came off without too much difficulty.By the way, my windows were all factory sealed with black Dow 795, and have never leaked. I replaced mine because they became covered with stress fractures and looked terrible when the sun would shine thru.It took two days (and two people) to replace both windows, including the Beckson ports. That included two opening ports per side. Spartech mistakenly cut two openings on both sides, so I accepted them and added an opening port to both sides. During hot summer days, there is never enough air below, so this helps.For the amount of work you are going to go thru, I would consider replacing the windows. Good luck, whichever way you go.