I F'n love you guys and all of your replies.
Timo - awesome link! that is probably the way I will go.
Ross - cedar sounds great, smells good too! I am lucky that I have my old rudder and all of the brackets, bolts, widgets, ding-dongs, and chocodiles.
Phoebe/Tim - if I lived in Rivendell, and had eternal life, then yes, I would build the most magnificent boat out of many woods, gems, and Elven magic, but I am just a poor hobbit with a broken boat that needs to be fixed by second breakfast.
Novelman - my rudder busted in the same spot, 1 mile outside of the Long Beach breakwater, 15-20mph winds, split right at the hinge. I don't need a swing rudder. I just want a solid piece of something that won't have me shooting flares at oil tankers and calling vessel assist.
Alexco - the Ida Sailor rudder is quite impressive. I drooled a bit. Ok, I drooled alot. But the $869.00 price tag is a bit excessive. It interferes with my Beneteau fund
My first mate is good with wood (he makes longboards). After getting everybody's input, I am confident that we can make something that will work better than the stock rudder. We are going to take a trip to Minnie's and some of the sailboat junkyards in Long Beach/San Pedro before we make any purchases at Lowe's.
Thanks again guys,
-Joel