Rub Rail Replacement

Status
Not open for further replies.
L

Larry Dean

I have a 1987 Catalina 27 and the original rub rail is dirty, ugly, and doesn't come clean. I've decided to replace it. Does anyone out there have any experience replacing the rub rail? If so, can you give me some tips on changing it?
 
R

Richard

A warm day...

A warm day,an extra pair of hands and a rubber mallet works best...
 
B

Bob Gauvreau

It's easy

Larry, When we owned our C-25 (sold it last June), we replaced the rub rail for the exact reasons you describe in your message. You can order it from Catalina Direct in Sacramento, CA. They sell it by the foot. A C-25 takes about 55 feet or so, so I imagine a C-27 will take about 5 feet more. Measure it carefully and add a couple of feet just to be safe. (Don't trust the dealer for the length...they tended to underestimate length on ours for some reason.) Ours came in at about $110 or so, including shipping. Warning - you will probably have to special order it - ours to 2.5 months! (The dealer told us it was the 'Christmas Rush' that would slow things down. I placed the order in early November and it arrived about January 10th.) Having a warm day helps, but we did ours in January. Put the length of rub rail in a 5 gallon bucket of EXTREMELY hot water with some liquid detergent in it (for lubrication purposes) and let it sit a few minutes. Have hair dryer or heat gun handy. It takes 2 people and is a lot easier if the boat is on the hard. One person puts the new rail in the aluminum track, the other person feeds and heats with the hair dryer as there is some heat/flexibilty loss when the rub rail hits the air. The feeder person is on the deck, to keep the amount of exposed rub rail to a minimum. (If you do this on a hot day, you can probably forget about using a hair dryer.) Be careful as you are feeding to keep the coil from the bucket of hot water feeding straight. A couple of notes....we found no need for a rubber mallet. The heat gun gave us the flexibility we needed to insert the rail in the track. You will have to renew the hot water every 10 minutes or so. Finally...there is a TOP and BOTTOM to the rail - the reinforcement needs to line up with the screw securing the aluminum track. Good luck! Bob Gauvreau C-36 MkII "Purrrfect", 1929
 
L

LaDonna Bubak - Catalina Owners

Cleaning tip

If you don't want to spend the dough to replace it, I had luck with brushing thinner. Nasty stuff so wear gloves (if you use latex, you'll have to replace them a couple of times cuz it eats right through). I just used a rag and a $3 can of brushing thinner (or brush cleaner - same thing) and did it in about an hour. It looked like new! LaDonna
 
Status
Not open for further replies.