Procedure on our '77 h27
We hired an instructor (Carl Romig of Adventure Plus in Sandusky, OH) on our first week-end with Lady Lillie to run us through safety, tune our rig, and then take us for a day long review of sailing a keel boat.He recommended tensions around 420 for the lowers and 550 for the uppers (that's either side of 10% of the rated strength of our 3/16's stays.First we set the rake with a weight on the main halyard about 7 inches behind the mast at the height of the boom. John Cherubini, Jr. said in a recent post that he remembered 12 inches measured at the deck.The the head and back stays are tightened together to their their tension, by taking the same number of turns on each in steps, and measuring the result with the Loos guage.The top side stays are then positioned by measuring from the main halyard to the plates on both sides to be sure they are the same length (and, therefore, that the mast is centered side to side.) Then both are tightened to their tension.Then the lower stays are adjusted so that the mast is "in column" that is, straight, with no bend side to side, or fore and aft. (Racing rigs may have adjustable backstays to adjust sail shape, but I have never seen this on and h-27. Anyway, the initial set-up should be in column, then adjusted with the the backstay for shaping while under way.)Once the mast is in column, the lower stays are tightened to their tension. Then, it's around one more time to get the tensions right, always tightening opposing stays the same number of turns, and then measuring.That's it. Our mast comes down each year, so I'm getting pretty good at this. It's true that there is no official number for the tension. But the minimum condition is that there is never any sag under any sailing conditions. Although the tension on the downwind stays will decrease, this should never loosen them enough to sag - that's a danger to the rig.DavidLady Lillie