Bruce...
Generally speaking, the cause of all the chainplate failures and buckling of the bulkheads was due to owners tensioning their rigs using the figures on the Loos gauges.The actual rigger for O'day had stated repeatedly (and passed on to Rudy) that for a boat such as the 272/272LE the rig tension should not be set according to those figures.He stated that for a precision racing rig that is designed to close tolerances it is absolutely necessary. However, O'day intentionally omitted rig tensions from the owner's manuals because it just wasn't that critical.This was underscored when many of the boats began having chainplate/bulkhead issues and the cause was traced to overtensioning the rig.The issue is not whether the rig can take the tension, it's whether the structure can. In the case of this particular boat, it can't. As a matter of fact, the common fix for this by extending a threaded rod from the chainplate to the pan is also frowned upon. You have now just transferred all the stress from the bulkhead to an area that was not designed for it.The acceptable method is to fabricate larger backing plates for the chainplates to spread the load over a wider area of the bulkhead. I did this with my 272LE and never had a problem with the rig slacking off.I spoke at length with Rudy, the rigger, and Hunt Associates with regard to this issue and the answer was exactly as stated. This was not considered a design deficiency, rather, it was considered a problem attributed to owners not following the procedure set down in the manual.Now, that's not to say that if AFTER you follow the steps you choose to use a Loos gauge to ensure even tension and make minor adjustment, I'd go along with that. But, the problem is that those who are new to tuning their rig will no doubt us the tension specs as listed on the Loos gauge and end up over-tensioning.Cheers,Bob