Regarding mast paint touch up

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Feb 16, 2011
6
Catalina 22 Aurora Reservoir
Forum,


I have a relatively aged mast that I would like to fix a few blemishes on. Is there a good spray paint or even a roll on kind that works well? I figures someone's had to have tackled this before

Thanks in advance.
 
Apr 5, 2010
565
Catalina 27- 1984 Grapevine
I could be wrong, but the aluminum masts are plated to protect them, I forget the exact process but it's sort of like galvanizing. Not sure if painting is recommended on plated aluminum. The blemishes are usually from years of halyards rubbing back and forth like an abrasive. Google some sites on aluminum plating and see what pops up.
 
Feb 26, 2004
22,977
Catalina 34 224 Maple Bay, BC, Canada
On a white painted mast and boom I have successfully used Rustoleum paints as well as satin white spray paint from ACE Hardware. I should have used the glossy, since the spars are glossy. Standard white (I know there are 547 varieties of white, but the basic one works for me).
 
Apr 5, 2010
565
Catalina 27- 1984 Grapevine
Stu, you were the one I was hoping knew the answer. I'm always a little hesitant to cover up anything that is anodized, didn't know how different paints react over time. The C27 next to mine has about worn off his from unsecure, and annoyingly clanging, halyards.
 
Feb 16, 2011
6
Catalina 22 Aurora Reservoir
Thanks for the advice team!! I'll try the rustoleum on a couple of spots and go from there.
 
Feb 26, 2004
22,977
Catalina 34 224 Maple Bay, BC, Canada
Stu, you were the one I was hoping knew the answer. I'm always a little hesitant to cover up anything that is anodized, didn't know how different paints react over time. The C27 next to mine has about worn off his from unsecure, and annoyingly clanging, halyards.
Please reread my post. it does NOT discuss anodized. If anodized, don't paint it, it needs a completely different treatment. Clear?
 
Sep 19, 2010
525
Catalina 22 home
Anodizing is just a controlled corrosion, somewhat along the lines of gun bluing on steel. There is no reason to avoid painting it. First, wash with detergent, rinse and dry; then wipe down with acetone, naptha, or some similar solvent to remove all traces of wax. Ideally, you should roughen the surface with a scotchbrite pad (avoid wire brushing or sandpapers with any metal oxide content, they can embed metal particles in the aluminum and accelerate oxidation), Do this AFTER you wash and solvent clean, so that you don't work wax into the metal, then wash again. A zinc-rich primer is a good idea with aluminum, followed by a high quality topcoat that is compatible with the primer. A gray paint chosen to be a close match to the original mast anodizing will give you a like-new mast and no one will know you painted.

Ideal pre-treatment of aluminum involves "acid etching" bare aluminum with dilute phosphoric acid to help paint adhere properly, followed by treatment with "alondine" which converts the bare metal to help with corrosion proofing. These steps are likely not needed on an old weathered mast. See www.aircraftspruce.com if you want all the info about painting aluminum.
 
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