80% Rule-of-Thumb
BobThe "150% Genoa" label refers to the amount the foot extends beyond the main mast.In the literature, many suggest that a sail's shape isn't much good as an airfoil to produce "pull" once you have rolled up more than 80% of the foot. 80% of a "150% Genoa" makes it a "120% Genoa." Sailmakers put foam, etc. in the luff to force the roll-up to leave a more effective shape, but I don't think much is actually gained.You can roll it up further, but it will affect how well the sail drives things. Might result in a larger minimum pointing angle while close-hauled, and perhaps more weather helm.Damage is a whole other subject. Rolling in the Genoa is something we do as the winds pick up, and it tends to reduce the overall stresses on the jib fabric & fittings (less cross-section area) and the jib sheets & blocks. There is also a counter-force acting to try to unroll the sail under those conditions, proportional to sail area and to the effective luff length. I've seen fully rolled jibs become shredded in a T-storm because they weren't rolled tight enough, and/or sufficiently over-wrapped by the sheets, to protect the luff from the wind trying to unroll it. Best to ask the manufacturer of the roller furling mechanism and your sailmaker for advice.--RonD