rebuilding hatches

Jul 29, 2012
80
hunter 37 cherubini Apollo Beach
hey all, rebuilding hatches from the ground up. I have new plexiglass cut and the frames powder coated. i am concerned about using the proper sealant/adhesive.

what is my best option?
 
Mar 22, 2004
733
Hunter 30 Vero Beach
I used Lifecaulk on mine. it's been about 8-9 years and no problems, I would also consider 3M 4200. Stay away from silicone based.
 
Feb 2, 2006
470
Hunter Legend 35 Kingston
I second the DOW 795. It is recommended by a number of marine manufactures. It is used in the construction industry to hold windows in place. It has enormous elasticity to accommodate expansions/contraction due to temperature changes.

I have used it to bed Beckson port lights, and re-bed the plexi in my forward bomar hatch. For my Legend 35, I also re-bedded the 4 long skylights. But, in using the 795 instead of the butyl tape and screws that come with the boat, I eliminated the hold down screws completely, thus eliminating the leak potential.
 
Jul 29, 2012
80
hunter 37 cherubini Apollo Beach
hatch rebuild

I second the DOW 795. It is recommended by a number of marine manufactures. It is used in the construction industry to hold windows in place. It has enormous elasticity to accommodate expansions/contraction due to temperature changes.

I have used it to bed Beckson port lights, and re-bed the plexi in my forward bomar hatch. For my Legend 35, I also re-bedded the 4 long skylights. But, in using the 795 instead of the butyl tape and screws that come with the boat, I eliminated the hold down screws completely, thus eliminating the leak potential.
How did you set the new glass in? did you simply press it in or did you aggressively seat it in the 975 and weight it down until dry?
 

kito

.
Sep 13, 2012
2,011
1979 Hunter Cherubini 30 Clemmons
I am about to do the same on my 79 Hunter 30's hatches. I was going to lay butyl tape along the edges and cross bars and press the new plexiglass in place. I was then going to fill the edge gap with 4200.
 
Oct 26, 2005
2,057
- - Satellite Beach, FL.
Find out what the manufacturer of the Plexiglas (acrylic) recommends for sealing, the makers of the stuff I've worked with (also polycarbonate "Lexan") have all recommended silicone.
Dow 795 is silicone (http://www.dowcorning.com/applications/search/default.aspx?r=264en) and our resident window expert Don in Maine highly recommends (holds BIG windows in skyscrapers).
4200 and 5200 are both polyurethane based which will degrade acrylic or polycarbonate.
 
Oct 3, 2011
75
Tayana 52 Jax
I used the 795 but didn't put any on the underside of the plexiglass (to frame). I used masking tape on the underside and eased in the 795 around the side. Worked a treat