Pre-heat Solenoid

Mar 28, 2011
261
The solenoid in the glow plug circuit on my Westerbeke 13 has given up the ghost. It will "occasionally" actuate if I rap it with a small hammer but not consistently. There is no where I can get one on the island, and it will be some time before I return to the mainland. I have been playing with the idea of paralleling the circuit across the starter solenoid. This of course means the glow plugs will only warm up when the engine is cranking and not before. The engine is getting old, and can use all the help it can get just to start (meaning a little pre-heating plus a little shot of marvel mystery oil or any oil for that matter to help with the compression). I have used a hair dryer in the air intake successfully before, but it is a pain. Any pro's and con's ????

--
"Fair Winds and Following Seas"
Frank Gallardo Jr, V-2184, "Cin Cin"

--
"Fair Winds and Following Seas"
Frank Gallardo Jr, V-2184, "Cin Cin"__________________________________________________________________
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Oct 31, 2019
40
Frank
The by bar cheapest and most easily available solenoid is that of most any ford vehicle. I prefer the late 70's early 80's starter solenoid myself. It has a Batt post, a starter post, and trips with a single wire. It has 2 steel mounting ears ans since it needs a ground there you can put one under any bolt or nut on the engine or transmission. They are under $15 US most places and the worlds most common solenoid. I have them all over my VW diesels, My GM diesels etc whenever my glow relay goes. They are rated at 1000 amp's so you and your grandchildren will be trying to wear it out with that little glow plug load. ope this helps
Claude
 
Mar 28, 2011
261
Claude,
You are absolutely correct. I live in Germany, and with all of the diesel driven vehicles here, I thought it would be no problem finding something as simple as a solenoid, but - No way Jose ! I went to the only three auto dealers/repair shops on the island, and they all insisted that it was not possible to use an auto solenoid, because as they figured it, the current draw would be to high. The Westerbeke manual rates the glow plugs at 10 amperes. Now one is going to convince me that a starter solenoid is going to burn up at 10 amps !!! My defective solenoid looks like the one you describe (pretty generic) and except for one of mechanics, they all appeared to be at a loss as to what the hell it was!! I told them I would settle for a starter solenoid, but no, they wanted a part number, manufacturer etc etc. Oh well , I gave up arguing with "the experts" so when I return to the mainland in a couple of weeks I will simply go to one of the large auto parts suppliers in Berlin and pick one up. If I were in the states I would go to a junk yard and would probably get it for free as long as I take it off myself.
"Claude W." bushpilot@... wrote:
 
Oct 31, 2019
40
Hi
Well thats the pits, march back in, tell them you have a 1979 ford pickup truck with a 5.0 engine and you want a solenoid. The ford manual lists the same part number from 1972 - 1997. The current used to pull the solenoid closed is only .4 amps. And the solenoid is rated to pass 1000+ amps, that means between 1 and 100 glowplugs is within it's tolerence. The same solenoid that I use on my VW diesel for the starter, is what I also use for the plugs, and also have installed on a 318hp Detroit Diesel starter and it spins it right along, for 14 years now.Claude
 
Oct 31, 2019
40
Frank
I was just in the garage looking at a spare solenoid, on the shelf for 3 years now. Where do I send it to?

A box smaller than my fist can't cost much, and that doesnt matter anyway, I may need a favor when in EU this fall.

Claude
 
Mar 28, 2011
261
Claude, Thats great, thanks for the offer! Send it to :
Frank Gallardo Jr
Triibergem 102B
25938 Utersum
Germany

The post office will require you to fill out a small "Green" customs declaration, under item simply write "used solenoid" and be sure to check off "Gift". and of course the value. Send me your name and address, and I will reimburse you for the postage and a little extra. Is the solenoid case "grounded" or will it be necessary to ground it to one of the binding posts? Again thanks alot, you are a lifesaver!
--
"Fair Winds and Following Seas"
Frank Gallardo Jr, V-2184, "Cin Cin"__________________________________________________________________
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mocap1

.
Oct 31, 2019
96
I have used that solenoid for all kinds of things. The voltage regulator/starter relay on my '69 Vega with a starter/generator on the O22 went out, and a replacement was about $500. I substituted a $16 Ford starter solenoid and $58 VW regulator. Have also used it in a weird circuit to provide 24 volts for starting in a power boat from 12 volt batteries. I am certain it will work fine in your application.

If you are really dealing with only 10 amps, you could use a momentary push-button switch. Most of those are rated at more than that, and have the rating stamped on them. You can ge one at most hardware stores.

Mort
 
May 15, 2014
2
Hello, I have just picked up a '71 Albin Vega 27 with an Albin O22 Combi that needs a little TLC. I just replaced the spark plugs and points, but throughout the time I've been trying to start this thing, the solenoid on the relay (part number 46571 according to the book) just keeps chattering and sometimes working. It is beat to s#!t, held together with corrosion and bubblegum, and in need of replacement. I know some other part(s) out there could work, but hating electricity the way I do and constantly foundering for solutions to these kinds of dilemmas, any help from your lessons learned on the old Ford / VW parts used would be a tremondously helpful assist! I wish this was the last of my worries!! When I turn on the main switch, then the engine compartment blower, the blower sometimes slows down when I turn the key switch on. If I then hit the start button, sometimes it turns and sometimes it seems as though all the cranking power is just vanished, which makes me think "short". I tried to trace a short back from the key switch but just led myself again back to the relay / solenoids. That thing is so ugly, I am hoping that when I replace it, marvelous things will happen such as something other than intermittently starting. Ug! Any help or pointers to the right thrread also would be helpful!
 
May 31, 2006
263
- - Vancouver
I used to have an 022 engine in my albin years ago. I found out that all the ignition parts VW about 1968 - 1972 or thereabouts. Try one of those solenoids perhaps. I did replace the generator also at one point. Thats all I know.Sent from Brian's iPad
 
Feb 12, 2008
337
Could be a bad battery, corroded terminals. Try swapping in a known good battery ( like the one from your car). Tim
 
Feb 13, 2010
528
I would take the solenoid off and if you can find a starter
generator shop take it to them and they can test it for you. I would
also take the starter Generator off and take it as well. There are
a lot of these shops in farm country where they rebuild starters and
generators for farm tractors. Almost every farmer has his favorite
shop. In all likelyhood the starter needs new brushes anyway after
so many years. Those guys are pretty innovative and may well install
brushes from some motor cycle make or maybe a John Deer tractor.
All those old small engines have about the same electricals in them
the world over. I had one of those shops rebuild the starter
generator for my Vega's Volvo. I bought a mechanical starter
selenoid from Advanced auto parts. All their stuff is made in china
so maybe not the best so I bought a second one to keep in my spare
parts. The good thing about them is if they stop working it is
usually because the contacts inside are burned. You just take the
cover off and use a feeler gauge to see what the gap setting is,
turn of the power first and put a small thin fine file between the
points and push them closed with your finger onto the file. Pull it
back and forth a couple times and you have clean contacts again.
The gap is adjustable so reset the gap to the feeler gauge as
original. Bingo you are back in business. You may have to do this
once every five years or so. The good news is the newer solid state
stuff will burn out if you are fooling around with wiring and short
something out the old mechanical solenoids won't, they are almost
bullet proof.
My old Volvo engine has a generic mechanical selenoid the starter
generator has a mechanical voltage regulator for an International
Farm-all tractor and the original solid state regulator for the
alternator. IF that gives up I won,t hesitate to put a mechanical
regular on it. The generator shops out in farm country are often
absolute geniuses when it comes th keep engines running after all
there are thousands of them around for them to work on out there and
many of them are of the same vintage as your engine. Thes old
mechanicl parts are cheap. I think I paid less than $25.00 for the
starter selenoids and I paid $60 or $80.00 for the voltage regulator
which was a high price. I would guess Albin parts are very
expensive. Volvo parts sure are so my solution is to use something
else. Seems to me the Volvoseleinoid and regulator combination runs
about $800.00 or something like that. Thats because if you order one
they make one instead of taking one off the shelf that was made with
a million others. High production makes higher quality and cheaper
prices.


-- Doug Pollard Albin Vega Sea Legs 2225 KK4YGO


On 05/16/2014 08:29 AM, Tim
tim_klynn@... [AlbinVega] wrote:
 
Feb 13, 2010
528
Also I am very surprised that there is a preheater in a Gasoline
engine. They are often in diesels but I don't think I ever heard of
one in a Gasoline engine. Maybe in the far north ??
--
Doug Pollard
Albin Vega Sea Legs 2225
KK4YGO


On 05/16/2014 04:16 AM, Brian Stannard
brianstannard@... [AlbinVega] wrote:
 
May 15, 2014
2
Thanks all for your help. I posted to an old thread (sorry, I'm new to the group and didn't mean to), so I wasn't having any pre-heat solenoid issues but rather have the gas engine, the O22. At first I replaced the battery terminals and thought I had found the solution. Then, it happened again. I used a good battery. I also filed the contacts on the solenoid right off the bat to at least make contact. I get intermittent starting. There appears to be a mechanical voltage regulator next to the starter solenoid which has quite a few leads to it which makes it annoying to troubleshoot. The voltage regulator doesn't appear to move at all so I suspect that is probably shorting out somehow. I should probably find some farm country parts that will
substitute for both. Perhaps I'll yank it out of the boat tomorrow and head down to my local farm place to get some physical parts. I just didn't want to use the wrong parts and ruin the expensive starter / dynamo unit somehow which looks to have been replaced at some point and looks rather clean. Strange how the relay unit appears way too original whilst the starter newer. Probably someone just needed the electrical component awhile ago. I'm not even sure all of this is worthwhile as relying on such an old engine seems silly when I could mount a bracket on the back and install my outboard I have sitting here. It's only 8hp, but hey, it is beginning to sound like my best option and also would serve as a backup if I eventually get the Albin O22 running. Anyone else use an outboard as a backup motor? On Friday, May 16, 2014 9:48 AM, "Douglas Pollard dougpol2@... [AlbinVega]" AlbinVega@yahoogroups.com wrote:


Also I am very surprised that there is a preheater in a Gasoline
engine. They are often in diesels but I don't think I ever heard of
one in a Gasoline engine. Maybe in the far north ??
--
Doug Pollard
Albin Vega Sea Legs 2225
KK4YGO


On 05/16/2014 04:16 AM, Brian Stannard
brianstannard@... [AlbinVega] wrote: