Plexiglass (acrylic) or Lexan (polycarbonate) for replacement lens for fixed portlights

Jan 11, 2014
12,746
Sabre 362 113 Fair Haven, NY
Select Plastics/Hatchmasters repair and replace boat hatches, they recommend acrylic. Most of the hatch companies use acrylic.

Here's an article on their site:

 

HMT2

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Mar 20, 2014
900
Hunter 31 828 Shoreacres, TX
I would do acrylic. Seven years ago I put Lexan in my fixed ports I now have a tiny crack in one that I can push on and make it bigger.
 
Jan 19, 2010
12,553
Hobie 16 & Rhodes 22 Skeeter Charleston
Select Plastics/Hatchmasters repair and replace boat hatches, they recommend acrylic. Most of the hatch companies use acrylic.

Here's an article on their site:

That was a good read. Thanks. He says he prefers acrylic and then spends the rest of the article telling about the physical characteristics of polycarb. If anyone has a good article on the physical characteristics of acrylic, I'd like to read it.
 

Bob S

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Sep 27, 2007
1,797
Beneteau 393 New Bedford, MA
If possible cast acrylic is best. I did the forward hatch On my C30 5 or so years back and did a lot of research. Unfortunately I didn’t log it all down.
 
Apr 8, 2010
2,091
Ericson Yachts Olson 34 28400 Portland OR
The 4 stock fixed ports on my boat are Lexan (r), and when they became cloudy from UV they were replaced with new lenses back in the 90's. We are about to replace them again, same reasons. No cracks or checking, tho.
There are a few small scratches from contact with sailing gear, but that's all. It will be great to get some clarity back.

As others point out, both of these materials have their strong points, literally.
In our case we are following the lens material spec's from the designer/builder. FWIW, we do use the more expensive tinted version with the UV-protective layer and an "anti scratch" layer added.
Regarding cost... when you replace them every 20 or 25 years, (within reason) just use the best material. Labor is pretty intensive for either port light replacement or rebuilding. Luckily it's task well suited to a patient owner.
.......Unsolicited Opinions offered, with Friday Pandemic Discount.... now only one cent per. :cool:
 
Apr 5, 2009
3,095
Catalina '88 C30 tr/bs Oak Harbor, WA
On a related question, what is the best method to remove the old lens without breaking it? I am hoping to use them for templates for routing the new lens to shape. On my Catalina 20 mk2 they are mounted in a recess in the cabin top. I have considered a multi-tool from the inside. One other thought was to use a thin wire similar to how glue-in-place auto glass is removed. I found this video and it looks like it might work. windshield removal
HF windshield removal kit.
 
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JamesG161

SBO Weather and Forecasting Forum Jim & John
Feb 14, 2014
7,745
Hunter 430 Waveland, MS
Big warning when using Plexiglas® or Lucite® [the Acrylic sheeting we have been talking about]

Never use Windex with Ammonia D to clean them.

I do not allow Ammonia cleaners on my boat at all!
Jim...

PS:
on my boat are Lexan (r)
You mean Lexan® ? If yes (r) = ® if you on a PC then CNTL R or ALT R ... Mac is OPTION R
 
Apr 5, 2009
3,095
Catalina '88 C30 tr/bs Oak Harbor, WA
Same for Simple Green. My ports are all crazed and it happened in a two month period after I washed the deck one time with Simple Green. :banghead::banghead::banghead:
 
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Apr 8, 2010
2,091
Ericson Yachts Olson 34 28400 Portland OR
Big warning when using Plexiglas® or Lucite® [the Acrylic sheeting we have been talking about]

Never use Windex with Ammonia D to clean them.

I do not allow Ammonia cleaners on my boat at all!
Jim...

PS:

You mean Lexan® ? If yes (r) = ® if you on a PC then CNTL R or ALT R ... Mac is OPTION R
I only charged a penny. Is your advice fee-less? :)