OUTHAUL ACCESS

Jul 18, 2025
6
Catalina 275 Mt. Sinai
Has anyone removed the outhaul from the boom, or removed the sheaves near the gooseneck? I need to replace the aft section of line and a chiped sheave in the front. I removed the end cap and tried pulling it out from the back end of the boom, but it seems to be connect to an internal devise that is attached somewhere inside the boom. I also see that the line in the front, that comes out the bottom of the boom, is not the same line that comes out the back. I'm thinking that the rivets near the front are holding something in place that creates some purchase advantage. Before I drill them out, and try to pull it forward, I thought I'd ask.
 
Aug 1, 2023
5
Catalina 275 Sport 10 Larchmont, NY
I have not though there is a diagram of the mechanism in the Selden manual, I recall. You should be able to find the PDF online.
 

Joe

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Jun 1, 2004
8,239
Catalina 27 Mission Bay, San Diego
Has anyone removed the outhaul from the boom, or removed the sheaves near the gooseneck? I need to replace the aft section of line and a chiped sheave in the front. I removed the end cap and tried pulling it out from the back end of the boom, but it seems to be connect to an internal devise that is attached somewhere inside the boom. I also see that the line in the front, that comes out the bottom of the boom, is not the same line that comes out the back. I'm thinking that the rivets near the front are holding something in place that creates some purchase advantage. Before I drill them out, and try to pull it forward, I thought I'd ask.
Make sure you at least give Catalina Yachts factory's customer service an opportunity to advise. Back in the day they were quite helpful with me when I acquired a 20 year old C27. I realize times have changed, Frank Butler passed, their wonderful service manager left ... but you still might get some help..email or telephone. Another thought is to contact a dealer who may still believe in farming new customers my answering a call for help.
Also, here's a thread from a few years back I found about the subject.
Make sure you go to the end. You should be able to clarify a few things by examining the final attachment. Good luck.