OMC Zephyr Saildrive Parts - Help!

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Apr 24, 2007
27
Oday 25 Chicago, IL
My 1979 O'Day 25 (tall rig) has an OMC Zephyr Saildrive. Other than it's noisy and a chain-smoker, it has treated me well for several years. Finally, though, the starter burnt out. I need to find a new (or a new old) starter, used or rebuilt or whatever. Does anyone have a good source or, for that matter, any source for OMC Saildrive parts? I've been up and down the web with no luck.

Barring that, does anyone know anybody who will rebuild my starter?

Our harbor is pretty hard to get in and out of without a motor. Now that summer has finally come to Chicago, I'd hate to miss it.

Thanks.
 
Feb 21, 2008
6
Oday 302 Maple Bay
I know an OMC expert

My 1979 O'Day 25 (tall rig) has an OMC Zephyr Saildrive. Other than it's noisy and a chain-smoker, it has treated me well for several years. Finally, though, the starter burnt out. I need to find a new (or a new old) starter, used or rebuilt or whatever. Does anyone have a good source or, for that matter, any source for OMC Saildrive parts? I've been up and down the web with no luck.

Barring that, does anyone know anybody who will rebuild my starter?

Our harbor is pretty hard to get in and out of without a motor. Now that summer has finally come to Chicago, I'd hate to miss it.

Thanks.
I know an OMC expert who has been dealing with these motors for two generations. He lives in Lake Cowichan, B.C. The name is Tipton's outboards at 250-749-3343. He is very generous with advice, so I'm sure he could tell you how to get your motor repaired. I'm sure you wouldn't want to ship your motor that far, but he could give you good advice. Please notify me about what luck you have. My e-mail is matgilli@shaw.ca
 
Jan 24, 2005
4,881
Oday 222 Dighton, Ma.
My 1979 O'Day 25 (tall rig) has an OMC Zephyr Saildrive. Other than it's noisy and a chain-smoker, it has treated me well for several years. Finally, though, the starter burnt out. I need to find a new (or a new old) starter, used or rebuilt or whatever. Does anyone have a good source or, for that matter, any source for OMC Saildrive parts? I've been up and down the web with no luck.

Barring that, does anyone know anybody who will rebuild my starter?

Our harbor is pretty hard to get in and out of without a motor. Now that summer has finally come to Chicago, I'd hate to miss it.

Thanks.
I know you don't want to hear this, but you may be better off in the long run to mount a heavy duty outboard bracket on your transom for a new 9.9 four stroke outboard engine. You would need a fiber block to mount between the transom and the bracket to get the correct angles.
When you come right down to it, a saildrive is nothing but an outboard engine in the bilge compartment. Don't get me wrong. They're nice engines when they're running right and I know at least on guy who really favors them, but I have deep concerns about gasoline engines with fuel tanks in the bilge of a sailboat. A six gallon tank in a vented fuel compartment in the cockpit is a whole lot safer in my opinion. I know that your boat doesn't have this, but that doesn't mean that it can't be constructed. It's just something to think about.
Good luck!
Joe
 
Apr 24, 2007
27
Oday 25 Chicago, IL
Mats, thank you for the resource and thank you both for your sound counsel.

Believe me, I've long thought about trashing my Saildrive and getting an outboard, maybe even a nice, quiet 4 stroke. But the Saildrive has been kind to me for the six years I've owned my O'Day, noisy and stinky, but it always started and always ran. Nevertheless, every year I start having anxiety dreams the month before we splash in May, and worry wonder whether it'll survive the 40 mile trip down to my harbor in Chicago if we can't raise the sails. During the season, I use it only to get in and out of the harbor.

When I started calling boat mechanics, I could hear the laughter when I told them what kind of engine I had just before they told me to never call again and slammed down the phone. I finally found a great mechanic who sails out of our harbor, and he diagnosed the problem right away.

It looks like in the midst of my panic I might have found a brand new starter, on Amazon, no less, for $97 and $3.99 overnight shipping. (Amazon fronts for Sierra Marine for boat parts, and usually prices its goods pretty reasonably.) Crowley Marine also looks to be a good source for old OMC parts. It looks like the starter is easy to install -- two bolts and a single wire connection. It should arrive tomorrow. Here's hoping.

But the next big thing that goes wrong will have me shopping for outboards again. It looks like there are plenty of gently used 9.9 hp long shaft motors on Craigslist, so I'm keeping my eye out. If I do have to go the outboard route, how much of a job is it removing the upper unit from the cramped bilges of the O'Day and glassing over the hole where the lower unit comes through the hull? The upper unit alone must weigh some 300 pounds, so I see no easy way to pull it out. I know I could just leave it in, but it would bug me carrying around that dead weight and the drag of the lower unit. Anybody ever do this job? In all events, I'll have to wait until we pull her out in the fall to consider doing it.

Good winds, all.
 
Jan 24, 2005
4,881
Oday 222 Dighton, Ma.
I have no idea how hard it is to do that job but you must bare in mind that the transom in that boat may need to be beefed up. The engine torque from a four stroke can stove in a transom on an O'Day 25 and it has happened to at least to one owner on this forum that I know of. Fortunately the hole was above the waterline and the boat was able to get back OK.
So maybe keeping the old Saildrive going for as long as possible isn't such a bad idea after all. As long as you have a fume detector on board and use your blower before starting her, it should be OK. I wish you and yours a great sailing season!
Joe
 

ebsail

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Nov 28, 2010
241
O day 25 Nyack. New York
Just in case: When I thought my 20 year old Mercury was deceased (it recovered with minor repairs), I inquired about a new 9.9, long shaft electric start, electric trim, etc and by far the best deal was from the Porta bote guys in the Northwest, at $2700. Thats shipped across the US to my doorstep. I've alread bought 2 other engines from them over the years and they delivered on cost, on time each time.
 
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