Oh Joy refit 11/12/09

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May 5, 2006
1,140
Knutson K-35 Yawl Bellingham
I cut a section of the C-Flex away to pull a section of planking and get to the bad spot for further study. The sheer plank was fitted to the next lower plank with some interesting joinery. It fit so tight that I thought I was pulling a single 5" wide sheer plank, not the sheer and the next one down.



If you look close, you can see the plank join.



Here's the other edge.



Here is a crack on the edge of the C-Flex that sat under the rub rail, seal with 5200. I'm gonna fair this in with epoxy before I put the rub rail back on.



Here I was fitting in the couple of deck beams I got out of my first piece of Black Locust while turning the rest of the board to sawdust and scrap.



Here is the aft hull beneath the mizzen deck as we clean it up in preparation to replace the ribs.



While it's going more slowly than I care due to funds shortages, it is going.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Isn't that locust interesting to work? Just a little below aluminum. As hard as hickory and stronger than live oak and lasts about five years longer than granite.
 
May 5, 2006
1,140
Knutson K-35 Yawl Bellingham
Hard as all get out. Even with a big Delta 3 phase bandsaw, it'll burn if ya force feed it too fast. My Sonicrafter has trouble cutting it even with a fresh blade. I figure that all of the frames and ribs I'm replacing will never EVER give anymore trouble to anyone.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
You have to drill and tap to drive screws! ;)
 
Aug 31, 2007
296
Catalina 30 Petoskey, Mich.
All I can say it WOW !! what a project, keep up the good work and keep the updates comming !!
 
Oct 22, 2008
3,502
- Telstar 28 Buzzards Bay
Charlie—

Photos of your work on Oh Joy are making me tired... :) You have a labor of love ahead of you and it clearly shows why I would never own a wooden boat, especially since my carpentry skills suck compared to my fiberglassing skills.
 
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