It CAN be done!
Two years ago, tired or replacing hoses, toilets, pumps, valves and even tanks, I fitted a totally stainless steel system in my boat. Now, the weakest point is the toilet itself, but, as has already been discussed, proper maintenance of this will keep it in good shape.I used 1.75" stainless pipes and had a header tank made to fit the boat (approx. 75 gallons).The pipes I used are in 3' lengths (actually 1 metre), can be cut to length with a special tool, and are designed with a flexible slip-on joint at both ends. Bends are dealt with using 16, 33, 66 and 90 degree fittings. There is no need to change through hull or deck fittings, a Furnco reducer will make a good fit. The only tools used were a large pipe wrench (to hold the pipes while joining) a wooden mallet and a large screwdriver.The total cost of this operation was approximately $2,000, and, after the header tank was made, took about 12 hours to install.The piping used is the same product as used on cruise ships, where the system works under vacuum. In a sailboat, the system works under pressure, so I tested mine to 1.5 bars with no leakage.One thing I neglected in the prototype was to put in some sort of level guage. I discovered this neglect when, on a long passage, I suddenly saw sewage coming from the vent. Fortunately, I was in blue water at the time, and could deal with the problem.If anyone is interested in the detailed specifications of this product, e-mail me at jcole@coledata.com