This is what I found, so far...
It looks like the shaft is binding at the cutlass. Looking fore to aft, the shaft appears to be slightly more compressed on the starboard side on the bearing as it enters and more compressed on the port side as it exits the strut. Also, where the shaft exits the log, the shaft looks polished on one side. Humm, must be rubbing there. That will come out in the morning. A local shop will cut a new one for $150.00. Finally, I took the prop to a local shop and the fella nearly refused to talk to me unless I agreed that I would not ask him to "twist the hell outa that prop!" He said that he has had far too many "sailors" requesting this only to return wanting the prop returned to its orginal shape. He did find the following problems; one blade was @9.3 inches, the next was @9.5, the next was @ 9.9 inches. He heated and pulled the prop to a 13x10.25, sandblasted, and polished for $25. Is this a good thing?Thankx for all of your comments. I'll let you know what else I find.