Make a rudder, centerboard

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Mar 7, 2010
2
Hunter 140 Petoskey
Hello, I was wondering if anyone could help me? I have a customer that has given me a 2001 Hunter 140 hull. There is nothing with the boat as it was destroyed in a fire at their house. I am a custom woodworker by trade an an avid boater. I want to make a new rudder, centerboard, and mast for the boat and give it to my nephews to teach them how to sail. I have built a boat in the past and am comfortable making everything, but have no idea the dimensions of any of them. I also looked at prices for new and with having to buy new sails and a little rigging I cannot justify 475 for a rudder etc.
 

kenn

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Apr 18, 2009
1,271
CL Sandpiper 565 Toronto
Myself, I'd complete a very careful assessment of this hull before committing to it.

The Hunter 140 hull construction is a plastic skin around a foam core, not a solid or cored fiberglass hull, so first you should assess the hull very carefully, because this sort of construction is much more likely to be damaged by heat than a FG hull. It's also near impossible to repair this material. Check for deforming, soft spots, blistering, cracks.

Assuming the hull is intact, the next item I'd check is the cost of putting a new (or used) rig on it. I imagine that the cost of an all-new-rig complete with mast, boom, stays, sails, hardware etc would be quite prohibitive.

All told, you might find that it's alot cheaper to simply buy a complete used 14' or 16' sailing dinghy than to rebuild the 140.

Past that point... for a mast, I would be inclined to just buy a used aluminum mast & boom from a good boatyard. Most boatyards or dealers seem to acquire piles of this stuff. Every so often they even give the stuff away.

It would be fairly simple to make a serviceable rudder and centerboard out of marine plywood. After assembling and shaping the part, put on a couple coats of glass cloth and epoxy, some white marine paint and you're off... I'm sure you could get the dimensions from Hunter or a dealer.

Good luck !
 
Dec 25, 2009
269
American 26 & MFG Challenger 12 American 8.0, Challenger 12 Lake Pepin, Wisc.
You might want to go to Woodenboat Forums and post that question. Bob Smalser is normally very helpful for these kinds of questions. He seems to have a vast knowledge of small boats and the attendant wood working to go with them. Probably the building and repair forum.

Here: http://www.woodenboat.com/forum/

Tom....
 
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