thanks for the tips
The trailer and boat were weighed on a truck scale at 3800 lbs, the Pathfinder has 255 hp and is rated to tow 5200 lbs so no problem there. I towed the boat from Canada to Florida Keys this winter (1800 miles one way), truck easily hauls it in overdrive except for bigger hills if you keep the revs above 2000 rpms (60 mph).
MacGregor claims the trailer is rated for 2750 lbs so the trailer is well overloaded. I started to notice some wear on inside surface of the tires. Looking at the trailer carrying the boat from behind you can see the tires are canted in on the top out on the bottom. When the boat comes off, the trailer looks normal, so axle is flexing under weight. I usually have about 300 lbs on the tongue.
You are right there is not enough room behind the original axle unless I extend the frame. My concern is if I move the front axle forward I will not have enough weight on the ball. I would really like to make the axle position adjustable so they be easily moved along the frame to adjust tongue weight, it would be a fairly easy solution. I would need to know beforehand how far back to extend the frame and what other issues this extension might generate.
I am also concerned about the trailer frame itself, it does have some flex, maybe that is a good thing ? My trailer frame is 4" open channel (some newer ( 93 to 95 ??) Macs are only 3"), I could weld a plate on the inside of the channel to form a box frame, much stronger, but will add another 100 lbs or so. Also a closed box is more of a rust problem. Lots of decisions to make.
As far as trailer wheel alignment is concerned, most trailer axles are bowed up in the center when manufactured so that when they are loaded the tire will sit flat on the road. They also have a bit of toe-in to improve towing stability.
Bob