M 25 running rough, white smoke, low oil pres. Then dying

Sep 7, 2016
5
Ericson E-35-2 Deltaville, va
Hello all, thank you very much for any advice I am stumped and cruising and trying to get this engine all sorted. I bought it in January from a trustworthy fellow who said he had rebuilt it all including new rings and pistons and used it flawlessly for a season and now I'm having trouble with it.
When I first dropped it in the boat it ran fine except leaked a bit of oil out of the head so torqued all head bolts to spec and decided I needed to put on a new head gasket but that it could wait till I got to the outer banks. As I was traveling I motored one long day where the engine did fine then the next morning the low oil pressure light came on and I assumed it had leaked oil and misjudged how much and accidentally put in about 1.5 quarts too much which it blew out the breather.
After this she will start and run fine in neutral (little hard to get started) then when you put her into gear she will want to die at idle but if you throttle up you can get her to run for about 20 minutes @ about 1500 rpm full throttle then the low oil pressure light will start to come on gradually at first and the engine will die, also there is a lot of smoke and a bit of oil coming out of breather
I then changed the head gasket and the symptoms are still the same with the exception that oil is no longer leaking from the rear of the head,
Any advice is greatly appreciated as this past week has just been constant stress about the engine as were planning on leaving in a week for the islands
Thanks! And I'll attach a pic of the smoke
 

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Nov 6, 2006
10,095
Hunter 34 Mandeville Louisiana
Welcome aboard, Tchif ..
This does not sound good.. It could be a bad oil pressure switch or a shorted wire from the switch (maybe melted from touching something hot during overheat?). Some M25's have been wired so that the fuel pump only runs when the oil pressure light is off..
The "too much oil" thing may have broken a piston ring, causing the hard start and smoke..
The overheat may be completely unrelated but set off the events.. Sea water strainer plugged or bad pump impeller or through hull plugged.. Time to get a diesel guy who knows that engine involved..
Good Luck with it.
 
Jul 7, 2004
8,492
Hunter 30T Cheney, KS
Is it possible to drop the pan to look for broken parts? I'm with Claude, time to call a real diesel mechanic. The first sign that it wasn't done right was the leaking head gasket.
 
Sep 7, 2016
5
Ericson E-35-2 Deltaville, va
All mechanics are booked, the engine is not firing on cylinder one, have swapped injectors with no change
 

Tom J

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Sep 30, 2008
2,325
Catalina 310 Quincy, MA
All mechanics are booked, the engine is not firing on cylinder one, have swapped injectors with no change
What's the compression on cylinder one? A diesel will fire when the compression is high enough to ignite the fuel, assuming fuel is getting to the cylinder.