Reply to Gary A.
Gary, thanks for the comment. As I said, this is my second set of doors and the first was a learning experience. I used 1/2 inch thick starboard. The starboard cuts easily with a fine tooth (plywood or plastics) blade in a circular saw and can be sanded, routed, shaved with a knife, etc to fit. The best tip I can give is to plan it out very carefully first - the old "measure twice cut once" philosophy. Be sure to consider how the doors will lay when opened (on the 410 I had to provide a non swinging edge so that the hinged part will clear and lay flat against the sides). Also, look at how you fasten them to the boat (both boats I've done have only fiberglass shell around the door edges and the screws will show on the inside). Watch also how the sliding hatch will fit over the doors (on the 29.5 I had to fit the doors into the same slot the hatchboards go so the doors would be under the hatch, on the 410 I have a much longer overhang so they will be in front of the hatch boards). On the first set I tried various locking hardware, none of which I was really pleased with. On the 410 I currently plan to have no handle or locking hardware on the doors and simply put the hatchboards in when I want to lock up. Goodluck if you try to make your own. Bruce