Is this dangerous?

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davidb

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Aug 22, 2010
11
Hunter 23.5 Benbrook, TX
I recently had to order a new jib, which led me to look closely at the top of the forestay as it comes out of the CDI roller furler. I was dismayed to find that the wire looked as though it had been un-spun - instead of being tightly woven or spun together, the wires that make up the stay look as though they have been forced apart.

Obviously, my question is, does this indicate a dangerous level of wear? Do I need to replace my forestay?

I have attached pictures below - sorry about the quality, I took them with my cell phone and couldn't see the screen well enough to tell that the last two were a little out of focus. Also, in the last two, the black area that is more or less vertical (at right angles to the stay) is a spot of dirt on the side of my boat, not a part of the stay. It's visible in the first photo a little below the stay.
 

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Apr 27, 2010
1,279
Hunter 23 Lake Wallenpaupack
Due to a broken roller furling connector (Harken) I had to replace my forestay. I'd have done it anyway, as the wires were somewhat unlayed at the eye as with yours. 5/32 wire (if that is what you use) is about $1/foot, and of course you need to have a new eye swaged on, or use a removable eye like a Hayn, and whatever the CDI uses at the bottom. Since my Harken used a StaLok threaded stud at the bottom, I decided to also use a removable eye fitting, and ended up with a Hayn at about $25, which is similar to the swaged eye cost with swaging labor.
 

DJN51

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Oct 26, 2009
377
Hunter 23.5 East Chicago In
Look at sesmiths forum post [forestay failure].I added a swivel as his post.Will take a lot o strain off t ball fitting and allow multiple movement.Had a new complete forstay made $.135.00.Contact Bill Fastiggi at Vermont Sailing Partners.802-655-7245.Great guy to work with,will make it right.
 

BrianW

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Jan 7, 2005
843
Hunter 26 Guntersville Lake, (AL)
I had similar problems on my H26. I used Rigging Only. I think I spend slightly less than $100, including spare parts for a StaLok fitting. THE most IMPORTANT thing is to figure out what caused the forestay to unwrap or it will do the same thing again. BrianW
 

DJN51

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Oct 26, 2009
377
Hunter 23.5 East Chicago In
davidb,Make sure you have spacer washers under line cup,otherwise you will twist forestay when furling.You should replace it no matter usually ten years in life of rigging.You can download manual on CDI website if you don,t have it.I have a 95 23.5 so you probably have #2.
 
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