Howto remove engine cover from 1990 Hunter30

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Oct 24, 2009
7
Hunter Hunter30 Powell River
I suppose the title says it all, I am about to change my mixing elbow and am trying to figure out an easy way to remove the engine cover. It seems that the ladder must come out somehow. I have looked for hidden screws to no avail.

Thanks

If you want to email,
kbrockd@shaw.ca
 
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Brock:

I do not know about your configuration, but I doubt that I could have ever removed the mixing elbow from the top of the engine (we had a '85 H'31).

When I did ours, we removed it from the aft end of the engine. It is very difficult to remove the hose from the elbow too. Many times the bolts in the head will be almost rusted in place. Best of luck.
 
Aug 16, 2009
1,000
Hunter 1986 H31 California Yacht Marina, Chula Vista, CA
I recently had to do mine on an "as is/where is" basis. Steve is correct, as usual. Although I did it from the front [on our boats you slide the steps up, then pull the bottom toward you and down], if I had a jig saw I would have cut an access panel in the back. There are screws to get the whole panel off, but I had already secured the new wiring to the sides and couldn't bring myself to remove the whole thing. Steve is also right about the exhaust hose getting corroded onto the elbow. I would soak with a corrosion breaker rather than use screw drivers to pry it off because you will stretch the hose and have trouble making it seal on reassembly.
Working from the front, I had no choice but to unbolt the assembly from the head rather than trying to unscrew the elbow alone. I would probably do that even if I were working from the rear. Before separating the elbow from the part that connects to the head, mark the angle. To disassemble the elbow, I had to resort to borrowing a big vise and an even bigger monkey wrench. Same to put it back together, getting things tight and at the proper angle. Attaching both pieces and the gasket to the head working from the front by feel alone could not have been accomplished without employing all the curse words in my vocabulary strung together in every possible permutation.
 
Oct 24, 2009
7
Hunter Hunter30 Powell River
Dec 2, 1999
15,184
Hunter Vision-36 Rio Vista, CA.
Brock:

Be sure to put never-sieze on ALL of the threads. (bolts in the head, coupling, elbow, manifold and raw water feed). If you ever need to take this stuff apart again, it "should" make it somewhat easier.

The gasket spray will also make the chore of putting the gasket will also help when you only have 2 hands, but really need 3 or 4.
 
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