How to glue Styrofoam to fiberglass

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Piotr

.
Dec 6, 2010
848
MacGregor 25 Rock Hall, MD
Recently, I become an owner of a 1995 Melges X-boat. Boat is great, but has a minor issue. The floatation is provided by Styrofoam blocks glued (epoxied?) along and underneath the gunwales and the foredeck. Two of the blocks became unglued. Does anybody have a clue how to glue Styrofoam to fiberglass? Because I'm clueless....
 
Mar 30, 2013
700
Allied Seawind MK II 32' Oologah Lake, Oklahoma
If it was me I try some 3M spray adhesive or similar contact cement type glue. Just need to test it first to make sure it won't "eat" the styrofoam
 
Jun 3, 2004
1,863
Macgregor 25 So. Cal.
Epoxie glue either 30 min. or longer, 5 min. just does not hold as well.
 
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
spray foam, used sparingly is an excellent adhesive for this.... it has a very strong bond and will conform to any shape you need to glue to.... let it set for 24hrs, as the chemical bonding action is like epoxy in that it continues to get stronger even after it has firmed up...
 

Piotr

.
Dec 6, 2010
848
MacGregor 25 Rock Hall, MD
spray foam, used sparingly is an excellent adhesive for this.... it has a very strong bond and will conform to any shape you need to glue to.... let it set for 24hrs, as the chemical bonding action is like epoxy in that it continues to get stronger even after it has firmed up...
I think that's what was there before. What kind of spray foam? The one from Home Depot to plug in holes in walls?
 

Piotr

.
Dec 6, 2010
848
MacGregor 25 Rock Hall, MD
BTW, I'm not sure 3 M is the best adhesive for a marine environment.
 
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
I think that's what was there before. What kind of spray foam? The one from Home Depot to plug in holes in walls?
yes... basic spray foam from home depot. use the stuff for use around doors and windows as it will not pressurize as it expands.
its a bit more passive during the expansion process than the other stuff which will bulge plywood walls and floors...
 
Last edited:
May 4, 2005
4,062
Macgregor 26d Ft Lauderdale, Fl
great stuff low expansion foam. red can. I've used it for all kinds of adhesive use. run a small bead and stick it up. then tape it. you may need to reapply pressure after 10-15 min. a few dabs here and there to tack it. I've used plastic bags to help form it. then peel them off after it dries.

acetone clean up. but keep it away from the stryofoam
 
Mar 20, 2012
3,983
Cal 34-III, MacGregor 25 Salem, Oregon
great stuff low expansion foam. red can. I've used it for all kinds of adhesive use. run a small bead and stick it up. then tape it. you may need to reapply pressure after 10-15 min. a few dabs here and there to tack it. I've used plastic bags to help form it. then peel them off after it dries.

acetone clean up. but keep it away from the stryofoam
I have re-arrainged the foam blocks in my hull cavities to make a lot more room without removing the blocks from the boat like some do, and I used the "great stuff" low expansion foam for lightly tacking the blocks in place so they stay put, without any bad effects or reactions. it did not seem to affect the styrofoam in any way other than gluing to it...
for anyone doing this, I would recommend that you not get carried away with the trigger and dont let the canned foam get on the hull too much.... you never know when you may need to remove some of the blocks to gain access so you can make a hull repair or rebed a piece of hardware... the canned foam is a terrible thing to have to remove, cuz its tougher than you are....:D

considering my experience with it, my opinion would be that the "great stuff" brand of canned foam is safe to use with styrofoam...
 
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