Help with procedures prop shaft alignment

Jun 18, 2006
47
hunter Cherubini Hunter 37 cutter Cocoa Beach
So, my current situation is that my boat is on the hard, after withdrawing the propeller shaft I found that the strut was installed so incorrectly that it was virtually impossible to get the shaft back into the transom hole. The stern tube had rotted into bits of decomposed bronze. So I have purchased new motor mounts, a new Cutlass bearing, new stern tube and I will loosen/remove the strut for the shaft.
My plan of action is as follows and I welcome any commentary, even if it has to do with alien abductions and trans medium craft. After installing the new motor mounts, I will run the motor for a bit throttling it this way and that and then let the motor sit for a couple days while I do other projects. Then I will put the shaft into the coupler and move the engine about with the mount Adjusters such that the shaft is centered in the stern hole. I will note the amount of play at the end of the shaft with the propeller removed and I will work on centering the shaft in that amount of movement at its end . I will support the shaft in some fashion or another in the center of its movement . Then I will install the stern tube, making sure that it is equidistant from the shaft with a spacer and I will also install the strut, using thickened epoxy to get a proper set such that, with the new Cutlass bearing, the strut will be centered on the shaft which will be centered in the stern tube which will be bolted up to the transmission. I will be installing a Volvo lip seal and after I get all of these things fitted I will install an R&D flexible drive shaft coupler. After I splash the boat I will make some attempt at measuring the alignment but from my understanding, a beefy hull and a well-centered drive shaft should not vary that much from the difference in Hull flexion from being on the land versus on the water. In the end I will have new motor mounts, new Cutlass bearing, new Stern tube and new prop shaft seal, warp drive, photon torpedoes and retractable landing gear. All laurels, darts, and conspiracy theories are welcome.
 
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Jan 4, 2006
7,036
Hunter 310 West Vancouver, B.C.
After I splash the boat I will make some attempt at measuring the alignment but from my understanding, a beefy hull and a well-centered drive shaft should not vary that much from the difference in Hull flexion from being on the land versus on the water.
From what you describe, I think you are in for a full blown alignment. Biiiiiiiiiiiiiiiiig deal. Just a lot of cursing, swearing, and Klingon curses. Learn how to align a prop shaft correctly with the attachment below :
 

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Apr 22, 2011
904
Hunter 27 Pecan Grove, Oriental, NC
If it is like my H27, the stern tube is the only part of the assembly that only has one spot that it can be located. I would fit it first and then slide the prop shaft in with a spacer that will keep it centered in the stern tube. Hopefully the shaft will come close to the center of the engine coupler and in an position that works with the placement of the cutlass bearing strut.
 
Sep 25, 2008
7,290
Alden 50 Sarasota, Florida
. After I splash the boat I will make some attempt at measuring the alignment but from my understanding, a beefy hull and a well-centered drive shaft should not vary that much from the difference in Hull flexion from being on the land versus on the water.
my experience is that all hulls flex, some more so than others, so consider yourself lucky if you can avoid another alignment after it sits in the water for a while.
 
Jun 18, 2006
47
hunter Cherubini Hunter 37 cutter Cocoa Beach
From what you describe, I think you are in for a full blown alignment. Biiiiiiiiiiiiiiiiig deal. Just a lot of cursing, swearing, and Klingon curses. Learn how to align a prop shaft correctly with the attachment below :
Thank you for the informative link . I understand that it is rather important. However, if the shaft is bolted up to the transmission, free of any encumbrances, and then the stern tube and prop shaft strut are installed, centered on the shaft, I should be starting out with perfect alignment, minus whatever Machining run out there is on the face of the coupler. I am hoping to take the shaft and coupler, which should have been mated properly upon their installation, to a machine shop to have them evaluated and machined. When one aligns an engine, in truth they are aligning it to the prop shaft strut. I will be doing the reverse, which is mounting/aligning the prop shaft strut to the engine.