Headline Replacement

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Mar 21, 2006
1
- - White Stone, VA
My 1980 38' has a headline that needs to be replaced. Does anyone have experience replacing headliners? What type of skilled worker would you recommend?
 
T

Touchrain

Could Try Something Different

If you are planning on doing vinyl again, you may want to try to save the old pieces as patterns, whether or not you are going to do it yourself. One of the major magazines showed how to do it in an article a couple years back. Probably Cruising World or Sail. I've also seen tips and directions in books, possibly including This old boat. I'll check my stash and get back to you if you would like. Alternatively, you could do what I did. On my E-38, we purchased off white laminate, used contact cement to glue it to thin luan backer (8' sheets, approx). We made patterns for horizontal pieces that matched up with the plywood strips on the "ceiling," cut the laminate with a high end jigsaw (Bosch) screwed them in place and trimmed with battens. Looks great, is easy to get off when I need to repair something, and cleans easily. While we were at it, we also insulated the 1/2 inch space behind the laminate with 1/2 inch closed cell foam. Cut moisture down quite a bit. I can take some photos if you are interested. It is time consuming, taking about 20-30 hours. On the other hand, it was relatively inexpensive.
 
Aug 9, 2005
7
Ericson 32 Uff Da
1/8 Inch Birch Plywood

When I purchased my 1978 E32, the foam backed vinyl headliner was stained and coming loose at the edges due to water leaks. Gaining access to repair the leaks, along with adding deck hardware to bring all lines aft, necessitated removing portions of the headliner, a chore that I did not want to repeat in the future. My solution was to remove the vinyl headliner, along with a few hundred staples, and replace it with 1/8-inch exterior birch plywood held in place with screws. I used poster board to make the patterns and gave all surfaces multiple coats of high quality marine varnish. The birch panels look good and provide a simple way to gain access to wiring, deck hardware, etc. Kirby Uff Da, Ericson 32 Alamitos Bay, California
 
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