Have to drop the rudder

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Garry Elmer

While removing the prop I bent and cracked the threaded portion of the bronze shaft. Looks like someone had maybe put some 5200 on the shaft before the prop! I followed that by breaking the a bolt on the flange so now I have to cut the shaft up to remove it. What is the best way to drop the rudder? Loosen the quadrant or split it? Tricks? Warnings? Also, the specs I found have the shaft at 49" x 1". That is what I am ordering. Golly, I might as well replace the rubber section of the shaft seal and my cutlass bearing too. Any recommendations (besides not working on my boat) would be welcome! Thanks! Garry Elmer Mystic CT elmergw@99main.com
 
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red coles

DIY

Gary, dont be turned off by your problems. it would probably have happened to pros also and you would be paying $50 per hour. Even with the problems,think of the experience your gaining. Being self sufficient is a great feeling, and a lot easier on your wallet.Hang in there As to using a replacement pump,I assume its electric. I feel this would be perfectly ok. Your only supplying fuel to the injector pump, Which uses a very small volume. Go for it. Good luck red
 
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Edward Brennan

rudder removal

Having heard all the concern about Hunter 33 rudder bearings and rudder, I removed mine. My quadrant is an Edson split design using four threaded stainless bolts to retain the quadrant on the rudder stock. Due to the disimilar metals, I had to drill the bolts off. Removing the rudder itself proved to be more difficult than imagined due to a slight bend in the rudder stock and the fact that the bearing had to be ground off due to excessive rust. The stuffing tube is 14 inches long and was a tight fit. Basically, I had to pound it out then straighten the stock. I purchased a new bearing assembly from our local "bearings are us" guy. He recommended food service grade bearings. This is a composite bearing and will not rust but has the strength of the original steel bearing. Don't give up! Working on the boat is great mental therapy.
 
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Sam Lust

Rudder drop

My rudder came out slick as butter. Removed the steering cables, un-bolted the Merriman quadrant, (careful of the shaft key!)un-screwed the set bolt from the retaining collar and then just wiggled it down from outside. I had bent the shaft prior to removal, but straightened it with a tackle while the rudder was still in the boat.
 
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