Hand rail replacement

May 16, 2011
140
Oday 28 Niceville, FL
Not sure if I've ever posted this before but I have an awesome solution to teak hand rails on the top of the salon. Personally, I love the look of teak but hate the associated maintenance. Having a boat in Florida its a constant job keeping the teak looking nice. As a result I've been removing it on the OUTSIDE of my boat as much as possible. (I'd rather sail than sand and cetol). Plus I'm not really comfortable with the strength. Mine had been heavily sanded and were in really bad shape. They were also very thin. The biggest issue I had is that I wanted to keep my teak hand rails inside and didn't want to drill a bunch more holes. My solution these stanchions. I didn't get mine from Aurora canvas, but mine look identical. I did re-tap the center hole though as mine was metric threads and I want to use 1/4" 20 bolts.

I also extended the length of my rails and luckily my father in law welds so we closed up the front of one of up them so lines slide over easily. Best thing about these is that they are super strong. I can tie off to them if I need to and I NEVER feel like its going to break. Biggest plus...I don't have to sand and cetol them :)
My factory hand rails leaked also. I do not have that issue any more because of how I installed. I put silcone in the hole with the bolt, but on the top of used a countersink and plut an O ring over the bolt. This O ring sat a little proud on the deck, when I screwed it together the countersink forced the O ring to the threads and provided a solid mechanical seal.
 

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Ward H

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Nov 7, 2011
3,787
Catalina 30 Mk II Cedar Creek, Bayville NJ
Nice job. I like those stanchions, hadn't seen them before. Do I understand right that the bolt comes up from the cabin and threads into the stanchion base?
 
Jan 27, 2008
3,086
ODay 35 Beaufort, NC
Where do you get the hardware for this conversion? Great job and yeah they look really strong. Those look like cap nuts on the bases? I'd probably go with MaineSail's butyl tape for sealing them. O'seals typically have a shelf life of about 5 years depending on the material they are made from. The butyl seems to last indefinitely.
 
May 16, 2011
140
Oday 28 Niceville, FL
The word stanchion in my post is a hyperlink. Aurora canvas on eBay. They about 7 bux a peice. I lucked out and found them for 4 a while back. The stock bolts are standard 1/4-20 flathead screws. I replaced mine with Phillips pan heads and used a forstener bit to flatten the hole. Let me tighten up nice. Butyl tape may be the better way to go. I just know thst silicone alone wasn't getting it done. The stanchions are threaded so the bolt threads those. I use the acorn not like a lock nut plus it looks nicer. I also extended mine to be longer on top than the factory. To get the filled front one we welded a SS disc and buffed it out. The tubing was put in as we tightened each stanchion down. The whole thing is super solid