Hairline Cracks in Fiberglass

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M

mremington

How do you repair hairline cracks in the fiberglass? They are not leaking, but are aesthetically unattractive.
 

Ross

.
Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Mremington, The cracks are in the gelcoat

and are indications of either age or stress. My boat has a spider web of them over its entire surface. If you are very patient and ambitious you can open them with a Dremel tool and fill them with new gelcoat and polish them. Or you can take the approach that was common with old jalopy cars, you can take off the radiator cap and drive a new boat under it.
 
Aug 2, 2005
374
pearson ariel grand rapids
paint.

Start with a good sanding and thouroghly clean, then spray or brush with very thin paint, each time sanding it back to the gell coat. The paint will seep into the cracks and produce a smooth finish. A couple good finish coats and you're boat wil look like new.

The paint will act like a glue and prevent hairline cracking from showing through.

Buffing 'melts; the top layer of gell coat and is a very weak repair, often showing the hairlines when cooling after you put the tools away.

You want the paint for the first coat to act like soapy water or oil on a hot pan, just spread out like crazy when dripped, that way it will fill the cracks and bind them together, each additional coat should be slightly thicker (depending on how the cracks show)

It is NOT a quick fix, but will be a long lasting one.

Ken.
 

Ross

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Jun 15, 2004
14,693
Islander/Wayfairer 30 sail number 25 Perryville,Md.
Kendall, What manner of paint do you

use for this?
 
Dec 1, 1999
2,391
Hunter 28.5 Chesapeake Bay
I had a lot of hairline

cracks around the forward hatch of my old C&C. I sanded and painted over them using Interlux White Bootop one-part paint. Looked good for one season. The cracks became visible again. I stripped and sanded the old paint off. Made up a mixture of West System epoxy that was thinner than normal. Very carefully taped of the whole area around the hatch and applied the thin epoxy. Applied a second coat the next day. Sanded and removed the minimal blush and again painted with Bootop paint. No cracks showing more than 5 years later when I sold the boat.
 
Aug 2, 2005
374
pearson ariel grand rapids
same process

Thin paint or epoxy can seep into the cracks and keep them from coming through again.

Don't think it realy matters what type of paint is used so long as it can be thinned and adheres to the gell coat. I normally use a one part polyurethane, but have used others. Only thing critical is that you can thin it, and that it's compatable with succeeding coats.

Normally, when the first coat thin coat is applied, the hairlines will show up HUGE, sand them back and pretty often they'll disapear then. sometimes need another coat or two depending on how deep they are.

Ken.
 
Jan 22, 2008
519
Sundance Sundance 20 Weekender Ninette, Manitoba, Canada
There is a product call Cpt Tolley's creeping crack filler

it is reputed to work well on hairline cracks. Its about $10 a tube. I have never used it opting to used thinned gelcoat instead. It seems to work, but I would not hesitate recommending Cpt Tolley's based on the numerous positive reviews by others. I only mention it here because it has not been brought up in this thread as another option.

Having fixed numerous fg issues on boats however, I agree with others that this is simply a cosmetic issue and not structural. Think of it as top surface shrinking over time without substructure shrinking. With age all fg boats seem to suffer this cosmetic phenomenon.
 
Apr 30, 2008
16
Catalina 27 (Standard Rig; O/B; Dinette Int.) Santa Barbara Harbor
same thing on my boat...

...all over the place (she is 36 y.o.!!) on deck.

I plan on just sanding and using epoxy primer and 2-part LP this fall to remedy the situation. Prior to that impact damage will be opened with a dremel and filled with epoxy; small voids will be filled with fairing epoxy.

Hopefully, I'll remember to take some pictures....

Interesting to hear all the different ideas and approaches.
 

Jim

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May 21, 2007
775
Catalina 36 MK II NJ
Ross, it right they are cosmetic

unless you are good, they might look worst after you are done!
 
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